Experimental design method to the weld bead geometry optimization for hybrid laser-MAG welding in a narrow chamfer configuration

The work presented in this paper relates to the optimization of operating parameters of the welding by the experimental design approach. The welding process used is the hybrid laser-MAG welding, which consists in combining a laser beam with an MAG torch, to increase the productivity and reliability...

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Published in:	Optics and laser technology Vol. 89; pp. 114 - 125
Main Authors:	Bidi, Lyes, Le Masson, Philippe, Cicala, Eugen, Primault, Christophe
Format:	Journal Article
Language:	English
Published:	Kidlington Elsevier Ltd 01.03.2017 Elsevier BV Elsevier
Subjects:	Beads Chamfer configuration Chamfering Comparative analysis Design of experiments Design optimization Engineering Sciences Experimental design Hybrid laser-MAG welding Laser beam welding Mathematical models Metal active gas welding Multiple objective analysis Optimization Parameter estimation Parameter identification Parameters Penetration Productivity Response functions Studies Weld bead geometry Welding Welding parameters Chamfer configuration Experimental design Hybrid laser-MAG welding Weld bead geometry
ISSN:	0030-3992, 1879-2545
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Abstract	The work presented in this paper relates to the optimization of operating parameters of the welding by the experimental design approach. The welding process used is the hybrid laser-MAG welding, which consists in combining a laser beam with an MAG torch, to increase the productivity and reliability of the chamfer filling operation in several passes over the entire height of the chamfer. Each pass, providing 2mm deposited metal and must provide sufficient lateral penetration of about 0.2mm. The experimental design method has been used in order to estimate the operating parameters effects and their interactions on the lateral penetration on one hand, and to provide a mathematical model that relates the welding parameters of welding to the objective function lateral penetration on the other hand. Furthermore, in this study, we sought to the identification of the set of optimum parameters sufficient to comply with a constraint on the quality of weld bead. This constraint is to simultaneously obtain a total lateral penetration greater than 0.4mm and an H/L ratio less than 0.6. In order to obtain this condition, the multi-objective optimization (for both response functions) of a weld bead by the implementation of the plans method using two categories of Experiments Plans, on two levels has been used: the first is a complete experimental design (CED) with 32 tests and the second a fractional experimental design (FED) with 8 tests. A comparative analysis of the implementation of both types of experiments plans identified the advantages and disadvantages for each type of plan. •Control the hybrid laser-MAG welding process in a narrow groove configuration.•Optimization of operating parameters of the welding by the experimental design approach.•The lateral penetration is a complex objective function.•The effects of the two experiment designs for the case of the lateral penetration of welding beads have been analyzed.
AbstractList	The work presented in this paper relates to the optimization of operating parameters of the welding by the experimental design approach. The welding process used is the hybrid laser-MAG welding, which consists in combining a laser beam with an MAG torch, to increase the productivity and reliability of the chamfer filling operation in several passes over the entire height of the chamfer. Each pass, providing 2 mm deposited metal and must provide sufficient lateral penetration of about 0.2 mm. The experimental design method has been used in order to estimate the operating parameters effects and their interactions on the lateral penetration on one hand, and to provide a mathematical model that relates the welding parameters of welding to the objective function lateral penetration on the other hand. Furthermore, in this study, we sought to the identification of the set of optimum parameters sufficient to comply with a constraint on the quality of weld bead. This constraint is to simultaneously obtain a total lateral penetration greater than 0.4 mm and an H/L ratio less than 0.6. In order to obtain this condition, the multi-objective optimization (for both response functions) of a weld bead by the implementation of the plans method using two categories of Experiments Plans, on two levels has been used: the first is a complete experimental design (CED) with 32 tests and the second a fractional experimental design (FED) with 8 tests. A comparative analysis of the implementation of both types of experiments plans identified the advantages and disadvantages for each type of plan. The work presented in this paper relates to the optimization of operating parameters of the welding by the experimental design approach. The welding process used is the hybrid laser-MAG welding, which consists in combining a laser beam with an MAG torch, to increase the productivity and reliability of the chamfer filling operation in several passes over the entire height of the chamfer. Each pass, providing 2mm deposited metal and must provide sufficient lateral penetration of about 0.2mm. The experimental design method has been used in order to estimate the operating parameters effects and their interactions on the lateral penetration on one hand, and to provide a mathematical model that relates the welding parameters of welding to the objective function lateral penetration on the other hand. Furthermore, in this study, we sought to the identification of the set of optimum parameters sufficient to comply with a constraint on the quality of weld bead. This constraint is to simultaneously obtain a total lateral penetration greater than 0.4mm and an H/L ratio less than 0.6. In order to obtain this condition, the multi-objective optimization (for both response functions) of a weld bead by the implementation of the plans method using two categories of Experiments Plans, on two levels has been used: the first is a complete experimental design (CED) with 32 tests and the second a fractional experimental design (FED) with 8 tests. A comparative analysis of the implementation of both types of experiments plans identified the advantages and disadvantages for each type of plan. The work presented in this paper relates to the optimization of operating parameters of the welding by the experimental design approach. The welding process used is the hybrid laser-MAG welding, which consists in combining a laser beam with an MAG torch, to increase the productivity and reliability of the chamfer filling operation in several passes over the entire height of the chamfer. Each pass, providing 2mm deposited metal and must provide sufficient lateral penetration of about 0.2mm. The experimental design method has been used in order to estimate the operating parameters effects and their interactions on the lateral penetration on one hand, and to provide a mathematical model that relates the welding parameters of welding to the objective function lateral penetration on the other hand. Furthermore, in this study, we sought to the identification of the set of optimum parameters sufficient to comply with a constraint on the quality of weld bead. This constraint is to simultaneously obtain a total lateral penetration greater than 0.4mm and an H/L ratio less than 0.6. In order to obtain this condition, the multi-objective optimization (for both response functions) of a weld bead by the implementation of the plans method using two categories of Experiments Plans, on two levels has been used: the first is a complete experimental design (CED) with 32 tests and the second a fractional experimental design (FED) with 8 tests. A comparative analysis of the implementation of both types of experiments plans identified the advantages and disadvantages for each type of plan. •Control the hybrid laser-MAG welding process in a narrow groove configuration.•Optimization of operating parameters of the welding by the experimental design approach.•The lateral penetration is a complex objective function.•The effects of the two experiment designs for the case of the lateral penetration of welding beads have been analyzed.
Author	Bidi, Lyes Le Masson, Philippe Primault, Christophe Cicala, Eugen
Author_xml	– sequence: 1 givenname: Lyes surname: Bidi fullname: Bidi, Lyes email: bidi.lyes@gmail.com organization: University of Freres Mentouri-Constantine, Route de Ain El. Bey, Constantine, Algeria – sequence: 2 givenname: Philippe surname: Le Masson fullname: Le Masson, Philippe organization: Université Bretagne Sud, FRE CNRS 3744, IRDL, F-56100 Lorient, France – sequence: 3 givenname: Eugen surname: Cicala fullname: Cicala, Eugen organization: Laboratoire Inter disciplinaire Carnot de Bourgogne, UMR 6303 CNRS/Université de Bourgogne, IUT-12, Rue de la Fonderie, Le Creusot 71200, France – sequence: 4 givenname: Christophe surname: Primault fullname: Primault, Christophe organization: AREVA NP, Centre Technique, Département Soudage, BP40001 Saint Marcel – 71328 Chalon sur Saône Cedex, France
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Cites_doi	10.1016/j.optlastec.2011.12.014 10.1016/j.optlastec.2010.03.019 10.1016/j.optlastec.2010.06.006 10.1016/j.optlaseng.2012.10.016 10.1016/j.msea.2004.11.026 10.1007/s00170-012-4721-z 10.1016/j.matdes.2014.03.070 10.1016/j.optlastec.2008.10.005 10.1016/j.apsusc.2007.02.144 10.1016/j.jmatprotec.2007.03.065 10.1016/j.matdes.2014.04.060 10.1016/j.jmatprotec.2007.03.001 10.1016/j.matdes.2009.11.043 10.1016/j.optlaseng.2008.04.009 10.1016/j.optlastec.2010.07.011 10.1016/j.optlastec.2015.04.021 10.1016/j.optlastec.2012.03.033
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Keywords	Chamfer configuration Experimental design Hybrid laser-MAG welding Weld bead geometry
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StartPage	114
SubjectTerms	Beads Chamfer configuration Chamfering Comparative analysis Design of experiments Design optimization Engineering Sciences Experimental design Hybrid laser-MAG welding Laser beam welding Mathematical models Metal active gas welding Multiple objective analysis Optimization Parameter estimation Parameter identification Parameters Penetration Productivity Response functions Studies Weld bead geometry Welding Welding parameters
Title	Experimental design method to the weld bead geometry optimization for hybrid laser-MAG welding in a narrow chamfer configuration
URI	https://dx.doi.org/10.1016/j.optlastec.2016.09.046 https://www.proquest.com/docview/1949644936 https://www.proquest.com/docview/1864574228 https://hal.science/hal-01697244
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