Multi-plant production planning in capacitated self-configuring two-stage serial systems

This research deals with a capacitated master production planning and capacity allocation problem for a multi-plant manufacturing system with two serial stages in each plant. We consider both cases in which a decoupling buffer is allowed or not between the two stages. Peculiar to the system consider...

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Bibliographic Details
Published in:European journal of operational research Vol. 119; no. 2; pp. 451 - 460
Main Author: Vercellis, Carlo
Format: Journal Article
Language:English
Published: Amsterdam Elsevier B.V 01.12.1999
Elsevier
Elsevier Sequoia S.A
Series:European Journal of Operational Research
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ISSN:0377-2217, 1872-6860
Online Access:Get full text
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Summary:This research deals with a capacitated master production planning and capacity allocation problem for a multi-plant manufacturing system with two serial stages in each plant. We consider both cases in which a decoupling buffer is allowed or not between the two stages. Peculiar to the system considered is the capability of dynamically self-configuring its layout when buffering is disallowed, in the sense that, for each production run, different parallel machines in the second stage are grouped together and serially connected to a machine in the first stage. Although setup times and costs are considered negligible in our model, yet binary setup variables are introduced in order to account for minimum lot-sizes. The resulting mixed {0,1} linear programming model is solved by means of LP-based heuristic algorithms. The proposed modeling and solution procedure has been applied to problem instances originating from a real-world application, showing good results in practice.
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ISSN:0377-2217
1872-6860
DOI:10.1016/S0377-2217(99)00146-0