Fatigue strength assessment of “as built” AlSi10Mg manufactured by SLM with different build orientations

[Display omitted] •Fatigue tests on ‘as-built’ AlSi10Mg samples manufactured by SLM.•Moderate correlation between defects at the fracture origin and roughness parameters.•Fatigue strength model based on Kitagawa diagram including the effect of residual stresses. This study investigated the effects o...

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Vydáno v:International journal of fatigue Ročník 139; s. 105737 - 16
Hlavní autoři: Beretta, S., Gargourimotlagh, M., Foletti, S., du Plessis, A., Riccio, M.
Médium: Journal Article
Jazyk:angličtina
Vydáno: Kidlington Elsevier Ltd 01.10.2020
Elsevier BV
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ISSN:0142-1123, 1879-3452
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Shrnutí:[Display omitted] •Fatigue tests on ‘as-built’ AlSi10Mg samples manufactured by SLM.•Moderate correlation between defects at the fracture origin and roughness parameters.•Fatigue strength model based on Kitagawa diagram including the effect of residual stresses. This study investigated the effects of the ‘as-built’ condition on the fatigue properties of an AlSi10Mg aluminium alloy manufactured by Selective Laser Melting (SLM) in different orientations. The results showed a moderate correlation between defects/surface features at the fracture origin and the roughness measurements. On the other hand, a fatigue strength analysis based on the size of features at fracture origin and residual stress just below the surface proved to be successful. Although considering the synergistic effect of different variables increased the scatter in fatigue life data points, a fatigue strength model including short crack effect and residual stresses made it possible to estimate the EIFS close to the real critical features. Results for life prediction models based on EIFS showed that 87% of the estimated number of cycles to failure are within a factor of 0.5–2 with respect to the experimental number of cycles to failure.
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ISSN:0142-1123
1879-3452
DOI:10.1016/j.ijfatigue.2020.105737