Effect of Reinforcement with Micro- and Ultradispersed Diamond Powders on the Properties of Diamond Tubular Drills During the Processing of Some Non-Metallic Materials
The study presents the results of comparative laboratory tests of diamond tubular drills when drilling window glass, granite, and abrasive stones based on silicon carbide SiC. The tests were carried out in cold running water. Tin bronze containing micro- and ultradispersed diamond powders of ASM 40/...
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| Abstract | The study presents the results of comparative laboratory tests of diamond tubular drills when drilling window glass, granite, and abrasive stones based on silicon carbide SiC. The tests were carried out in cold running water. Tin bronze containing micro- and ultradispersed diamond powders of ASM 40/28, ASM 10/7 (MDP), ASM 1/0 (UDDP) grades, and molybdenum powder were used as a matrix of the tool. Furthermore, the dependence of the hardness of specially prepared matrix samples on their composition was examined. With an increase in the ASM 1/0 concentration up to 5 wt.% in the reinforcement, the hardness of the matrix samples increased by one-third and reached a maximum of ~96.5 HRB. A further increase in the ASM 1/0 concentration led to a slight decrease in the hardness of the samples. The use of larger diamond powders required a higher concentration, providing high values of hardness. By adding ASM 10/7 in an amount of 10 wt.% and ASM 40/28 in the amount of 40–60 wt.% we managed to increase the hardness of the matrix to the same maximum. The introduction of a reinforcement in a bonding matrix of diamond tubular drills in amount ensuring its maximum hardness has significantly increased the efficiency of their operation. Thus, the wear of drills after glass processing decreased by 2–6 times, and the drilling speed increased by 3–4 times. Drill wear after granite processing has decreased by 50–84 times, and the drilling speed has increased 2.7–6 times, correspondingly. Finally, after processing of an abrasive stone based on silicon carbide SiC, the wear of diamond tubular drills decreased by 1.4– 2.9 times, and the drilling speed increased by 1.5–2.5 times. The effect of additives in the reinforcement of the tool depended on the choice of the diamond powder grade and their concentration. The best option was the introduction of ASM 1/0 (UDDP) powder in an amount of 5– 9 wt.%. The introduction of ASM 10/7, and especially ASM 40/28 (MDP), into the reinforcement required, firstly, their higher concentration (10–40 wt.%), and secondly, was not effective enough since the wear indicators of diamond tools were higher, and the drilling speed was lower. |
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| AbstractList | The study presents the results of comparative laboratory tests of diamond tubular drills when drilling window glass, granite, and abrasive stones based on silicon carbide SiC. The tests were carried out in cold running water. Tin bronze containing micro- and ultradispersed diamond powders of ASM 40/28, ASM 10/7 (MDP), ASM 1/0 (UDDP) grades, and molybdenum powder were used as a matrix of the tool. Furthermore, the dependence of the hardness of specially prepared matrix samples on their composition was examined. With an increase in the ASM 1/0 concentration up to 5 wt.% in the reinforcement, the hardness of the matrix samples increased by one-third and reached a maximum of ~96.5 HRB. A further increase in the ASM 1/0 concentration led to a slight decrease in the hardness of the samples. The use of larger diamond powders required a higher concentration, providing high values of hardness. By adding ASM 10/7 in an amount of 10 wt.% and ASM 40/28 in the amount of 40–60 wt.% we managed to increase the hardness of the matrix to the same maximum. The introduction of a reinforcement in a bonding matrix of diamond tubular drills in amount ensuring its maximum hardness has significantly increased the efficiency of their operation. Thus, the wear of drills after glass processing decreased by 2–6 times, and the drilling speed increased by 3–4 times. Drill wear after granite processing has decreased by 50–84 times, and the drilling speed has increased 2.7–6 times, correspondingly. Finally, after processing of an abrasive stone based on silicon carbide SiC, the wear of diamond tubular drills decreased by 1.4– 2.9 times, and the drilling speed increased by 1.5–2.5 times. The effect of additives in the reinforcement of the tool depended on the choice of the diamond powder grade and their concentration. The best option was the introduction of ASM 1/0 (UDDP) powder in an amount of 5– 9 wt.%. The introduction of ASM 10/7, and especially ASM 40/28 (MDP), into the reinforcement required, firstly, their higher concentration (10–40 wt.%), and secondly, was not effective enough since the wear indicators of diamond tools were higher, and the drilling speed was lower. |
| Audience | Academic |
| Author | Krasovsky, V.P. Umansky, V.P. Bashchenko, O.A. |
| Author_xml | – sequence: 1 givenname: V.P. surname: Umansky fullname: Umansky, V.P. email: umanskyvp@gmail.com organization: Frantsevich Institute for Problems of Materials Science, National Academy of Sciences of Ukraine – sequence: 2 givenname: V.P. surname: Krasovsky fullname: Krasovsky, V.P. organization: Frantsevich Institute for Problems of Materials Science, National Academy of Sciences of Ukraine – sequence: 3 givenname: O.A. surname: Bashchenko fullname: Bashchenko, O.A. organization: Frantsevich Institute for Problems of Materials Science, National Academy of Sciences of Ukraine |
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| References | I.P. Grushevsky, V.A. Baiunchikov, and V.S. Kabanov, “Method of diamond drilling tool production,” USSR Patent 782958, publ. November 30 (1980), Bulletin No. 44. SteidleHMachining bores in aluminium alloysInd. Diamond Rev.198747523247248 N.V. Novikov, G.P. Bogatyreva, and R.K. Bogdanov, “Influence of nanodispersed diamond additives on physical and mechanical properties of metal matrix of drilling tools,” Superhard Mater., No. 4, 70–77 (2011). V.P. Umansky, “Improvement of diamond tubular drills performance characteristics by metallization of diamonds with chromium,” Adgez. Raspl. Paika Mater., Issue 40, 98–102 (2007). Yu.V Naidich, V.P. Umanskii, and I.A. Lavrinenko, Strength of the Diamond–Metal Interface and Brazing of Diamonds, Cambridge International Science Publishing (2007), 160 p. E.A. Levashov, V.V. Kurbatkin, and V.A. Andreev, “Bonding matrix for the manufacture of diamond tools,” Russian Patent 2286241, publ. October 27 (2006), Bulletin No. 5. G.G. Kariuk, A.A. Adamovsky, and A.A. Aranovich, “Abrasive mass,” Ukrainian Patent 12217, publ. December 25 (1996), Bulletin No. 4. L.L. Ostrovsky and V.A. Murovsky, “Metallic bonding for abrasive tools production,” USSR Patent 452489, publ. December 25 (1996), Bulletin No. 4. Y.V. Naidich, P. Volk, and I.A. Lavrinenko, “Impregnation of metallized diamond powders with metallic melt,” Powder Metallurgy, No. 9, 22–25 (1981). A.A. Zaitsev, D.A. Sidorenko, and E.A. Levashov, “Diamond tool for cutting highly reinforced concrete with dispersion-strengthened metal bonded nanoparticles,” Superhard Mater., No. 6, 78–89 (2010). A.I. Grabchenko, I.M. Pyzhov, and V.A. Fedorovich, “Abrasive wheel material,” Ukrainian Useful Model 69459, publ. April 25 (2012). N.V. Novikov (ed.), Synthetic Superhard Materials, Vol. 2, Composite Tool Superhard Materials [in Russian], Naukova Dumka, Kyiv (1986), p. 264. V.P. Umansky, N.P. Brodnikovskiy, O.A. Bashchenko, and Ye.A. Rokitskaya, “The effect of matrix and processed material properties on the performance of diamond drills,” Powder Metall. Met. Ceram., 59, No. 7–8, 477–482 (2020). M.N. Safonova, A.A. Fedotov, and A.S. Syromyatnikova, “Research of influence of additives of micro- and ultradispersed powders of natural diamond on properties and structure of bronze-based composites,” Rock Cutting and Metal-Processing Tools–Technique and Technology of its Production,” 16, p. 460-466 (2013). N.I. Kornilov, V.S. Travkin, L.K. Beresten, and D.I. Kogan, Rock Destruction Tool for Geological Prospecting Wells, Handbook, Nedra, Moscow (1979), 359 p. Yu.V. Naidich, V.P. Umansky, N.P. Brodnikovsky, A.S. Kulakov, and Ye.A. Rokitskaya, “The influence of the reinforcement from ultradispersed ASM 1/0 diamond powders and molybdenum in the bonding matrix of tubular drills on their performance in processing of some nonmetallic materials,” Adgez. Raspl. Paika Mater., Issue 50, 94–104 (2017). Yu.V. Naidich, G.A. Kolesnichenko, I.A. Lavrinenko, and Ya.F. Motsak, Soldering and Metal Plating of Superhard Tool Materials [in Russian], Naukova Dumka, Kyiv (1977), p. 186. V.N. Bakul, Basics of Design and Manufacturing Technology of Abrasive and Diamond Tools [in Russian], Mashinostroenie, Moscow (1975), p. 297. EvansDNicholasMScottPThe wetting and bonding of diamonds by copper titanium alloysInd. Diamond Rev.19779306309 A.A. Bugaev, V.N. Livshits, and V.V. Ivanov, Synthetic Diamonds in Geological Prospecting Drilling [in Russian], Naukova Dumka, Kyiv (1978), p. 232. V.P Pereyaslov, L.P. Primak, and M.N. Voloshin, “Diamond tools with a titanium bonding matrix,” Superh. Mater., 2, 27–29 (1987). Yu.V. Naidich, A.A. Bugaev, V.A. Evdokimov, A.A. Adamovsky, V.P. Umansky, M.S. Zyukin, T.B. Konovalenko, Yu. A. Bakardzhiev, E.N. Shnitnikov, and A.I. Rafalsky, “Method of manufacturing the diamond–hard-alloy macrocomposite material,” Ukrainian Patent 85947, publ. March 10 (2009), Bulletin No. 5. Tetsuo Nakai, Akio Hara, and Danki Sumitomo, “Diamond cutting tools,” Japan Patent 60–260589, publ. June 2 (1987). E.E Ashkinazi, A.A. Shulzhenko, and V.G. Gargin, “Diamond polycrystalline composite material with dispersion-strengthened nickel-based additive,” Superhard Mater., No. 5, 95–98 (2013). V.P. Umanskii, “The impregnation technique of micro- and ultrafine diamond powders in the manufacture of tools,” Ukrainian Patent 120657, publ. January 10 (2020), Bulletin No. 1. ChertovichAFPankevichAPBalashovaIVComposition of metallic bonds for processin of hard materials (Patent review)Almazy Sverkhtverd. Mater.198131214 207_CR16 207_CR17 207_CR14 207_CR15 207_CR18 207_CR19 AF Chertovich (207_CR8) 1981; 3 207_CR4 207_CR13 207_CR2 207_CR10 207_CR1 207_CR11 H Steidle (207_CR12) 1987; 47 207_CR25 207_CR26 207_CR20 D Evans (207_CR3) 1977; 9 207_CR23 207_CR24 207_CR21 207_CR22 207_CR7 207_CR6 207_CR5 207_CR9 |
| References_xml | – reference: V.P. Umansky, N.P. Brodnikovskiy, O.A. Bashchenko, and Ye.A. Rokitskaya, “The effect of matrix and processed material properties on the performance of diamond drills,” Powder Metall. Met. Ceram., 59, No. 7–8, 477–482 (2020). – reference: I.P. Grushevsky, V.A. Baiunchikov, and V.S. Kabanov, “Method of diamond drilling tool production,” USSR Patent 782958, publ. November 30 (1980), Bulletin No. 44. – reference: E.A. Levashov, V.V. Kurbatkin, and V.A. Andreev, “Bonding matrix for the manufacture of diamond tools,” Russian Patent 2286241, publ. October 27 (2006), Bulletin No. 5. – reference: A.A. Zaitsev, D.A. Sidorenko, and E.A. Levashov, “Diamond tool for cutting highly reinforced concrete with dispersion-strengthened metal bonded nanoparticles,” Superhard Mater., No. 6, 78–89 (2010). – reference: Yu.V Naidich, V.P. Umanskii, and I.A. Lavrinenko, Strength of the Diamond–Metal Interface and Brazing of Diamonds, Cambridge International Science Publishing (2007), 160 p. – reference: N.V. Novikov (ed.), Synthetic Superhard Materials, Vol. 2, Composite Tool Superhard Materials [in Russian], Naukova Dumka, Kyiv (1986), p. 264. – reference: Yu.V. Naidich, A.A. Bugaev, V.A. Evdokimov, A.A. Adamovsky, V.P. Umansky, M.S. Zyukin, T.B. Konovalenko, Yu. A. Bakardzhiev, E.N. Shnitnikov, and A.I. Rafalsky, “Method of manufacturing the diamond–hard-alloy macrocomposite material,” Ukrainian Patent 85947, publ. March 10 (2009), Bulletin No. 5. – reference: A.A. Bugaev, V.N. Livshits, and V.V. Ivanov, Synthetic Diamonds in Geological Prospecting Drilling [in Russian], Naukova Dumka, Kyiv (1978), p. 232. – reference: V.P Pereyaslov, L.P. Primak, and M.N. Voloshin, “Diamond tools with a titanium bonding matrix,” Superh. Mater., 2, 27–29 (1987). – reference: EvansDNicholasMScottPThe wetting and bonding of diamonds by copper titanium alloysInd. Diamond Rev.19779306309 – reference: Yu.V. Naidich, V.P. Umansky, N.P. Brodnikovsky, A.S. Kulakov, and Ye.A. Rokitskaya, “The influence of the reinforcement from ultradispersed ASM 1/0 diamond powders and molybdenum in the bonding matrix of tubular drills on their performance in processing of some nonmetallic materials,” Adgez. Raspl. Paika Mater., Issue 50, 94–104 (2017). – reference: G.G. Kariuk, A.A. Adamovsky, and A.A. Aranovich, “Abrasive mass,” Ukrainian Patent 12217, publ. December 25 (1996), Bulletin No. 4. – reference: SteidleHMachining bores in aluminium alloysInd. Diamond Rev.198747523247248 – reference: Yu.V. Naidich, G.A. Kolesnichenko, I.A. Lavrinenko, and Ya.F. Motsak, Soldering and Metal Plating of Superhard Tool Materials [in Russian], Naukova Dumka, Kyiv (1977), p. 186. – reference: M.N. Safonova, A.A. Fedotov, and A.S. Syromyatnikova, “Research of influence of additives of micro- and ultradispersed powders of natural diamond on properties and structure of bronze-based composites,” Rock Cutting and Metal-Processing Tools–Technique and Technology of its Production,” 16, p. 460-466 (2013). – reference: A.I. Grabchenko, I.M. Pyzhov, and V.A. Fedorovich, “Abrasive wheel material,” Ukrainian Useful Model 69459, publ. April 25 (2012). – reference: Y.V. Naidich, P. Volk, and I.A. Lavrinenko, “Impregnation of metallized diamond powders with metallic melt,” Powder Metallurgy, No. 9, 22–25 (1981). – reference: V.P. Umansky, “Improvement of diamond tubular drills performance characteristics by metallization of diamonds with chromium,” Adgez. Raspl. Paika Mater., Issue 40, 98–102 (2007). – reference: E.E Ashkinazi, A.A. Shulzhenko, and V.G. Gargin, “Diamond polycrystalline composite material with dispersion-strengthened nickel-based additive,” Superhard Mater., No. 5, 95–98 (2013). – reference: N.V. Novikov, G.P. Bogatyreva, and R.K. Bogdanov, “Influence of nanodispersed diamond additives on physical and mechanical properties of metal matrix of drilling tools,” Superhard Mater., No. 4, 70–77 (2011). – reference: Tetsuo Nakai, Akio Hara, and Danki Sumitomo, “Diamond cutting tools,” Japan Patent 60–260589, publ. June 2 (1987). – reference: L.L. Ostrovsky and V.A. Murovsky, “Metallic bonding for abrasive tools production,” USSR Patent 452489, publ. December 25 (1996), Bulletin No. 4. – reference: V.N. Bakul, Basics of Design and Manufacturing Technology of Abrasive and Diamond Tools [in Russian], Mashinostroenie, Moscow (1975), p. 297. – reference: ChertovichAFPankevichAPBalashovaIVComposition of metallic bonds for processin of hard materials (Patent review)Almazy Sverkhtverd. Mater.198131214 – reference: N.I. Kornilov, V.S. Travkin, L.K. Beresten, and D.I. Kogan, Rock Destruction Tool for Geological Prospecting Wells, Handbook, Nedra, Moscow (1979), 359 p. – reference: V.P. Umanskii, “The impregnation technique of micro- and ultrafine diamond powders in the manufacture of tools,” Ukrainian Patent 120657, publ. January 10 (2020), Bulletin No. 1. – ident: 207_CR9 – ident: 207_CR26 doi: 10.1007/s11106-020-00181-2 – ident: 207_CR5 – ident: 207_CR7 – ident: 207_CR19 – ident: 207_CR1 – ident: 207_CR17 – ident: 207_CR15 – ident: 207_CR11 – ident: 207_CR24 – ident: 207_CR20 – ident: 207_CR22 – volume: 9 start-page: 306 year: 1977 ident: 207_CR3 publication-title: Ind. Diamond Rev. – ident: 207_CR6 – ident: 207_CR14 – ident: 207_CR4 – volume: 47 start-page: 247 issue: 523 year: 1987 ident: 207_CR12 publication-title: Ind. Diamond Rev. – ident: 207_CR18 – ident: 207_CR2 – ident: 207_CR13 doi: 10.3103/S1063457613050092 – ident: 207_CR16 – ident: 207_CR10 – ident: 207_CR23 – ident: 207_CR25 – volume: 3 start-page: 12 year: 1981 ident: 207_CR8 publication-title: Almazy Sverkhtverd. Mater. – ident: 207_CR21 |
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| SubjectTerms | Abrasive wear Additives Ceramics Characterization and Evaluation of Materials Chemistry and Materials Science Comparative analysis Composites Diamond drills Diamond tools Drilling Drills Glass Granite Hardness Laboratory tests Materials Science Metallic Materials Molybdenum Natural Materials Powder Metallurgy Industry and Managerial Economics Powders Reinforcement Silicon carbide Stone Tin bronzes Tool wear |
| Title | Effect of Reinforcement with Micro- and Ultradispersed Diamond Powders on the Properties of Diamond Tubular Drills During the Processing of Some Non-Metallic Materials |
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