Surface characteristics and fatigue behavior of shot peened Inconel 718

[Display omitted] •Shot peening has a detrimental effect on fatigue life in low cycle fatigue.•Shot peening can increase fatigue life from two to twenty times in HCF.•The presence of significant residual stresses is the controlling factor in HCF.•Shot peening induced residual stresses mainly redistr...

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Bibliographic Details
Published in:International journal of fatigue Vol. 110; pp. 10 - 21
Main Authors: Klotz, T., Delbergue, D., Bocher, P., Lévesque, M., Brochu, M.
Format: Journal Article
Language:English
Published: Kidlington Elsevier Ltd 01.05.2018
Elsevier BV
Subjects:
Aerospace industry
Aircraft components
Compressive properties
Crack initiation
Crack propagation
Deformation
Fatigue
Fatigue cracks
Fatigue failure
Fatigue life
Fatigue tests
Fracture mechanics
High cycle fatigue
Inconel 718
Low cycle fatigue
Materials fatigue
Mechanical components
Nickel base alloys
Residual stress
Residual stresses relaxation
Shot peening
Strain hardening
Stress relaxation
Superalloys
Surface chemistry
Surface properties
Surface roughness
dσcomp=0
E
El
XRD
RSm
σu
Av
σmin
Nf
εp
Residual stresses relaxation
σcomp,max
Crack initiation
σsurf
Rt
dσcomp,max
σy0.2
Inconel 718
Fatigue
Shot peening
Bal
AR
Rσ
β
σmax
LB
12S2
FWHM
λ
ν
ISSN:0142-1123, 1879-3452
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Summary:[Display omitted] •Shot peening has a detrimental effect on fatigue life in low cycle fatigue.•Shot peening can increase fatigue life from two to twenty times in HCF.•The presence of significant residual stresses is the controlling factor in HCF.•Shot peening induced residual stresses mainly redistribute during the first cycle.•In HCF, a subsurface tensile residual stress peak promotes crack nucleation. Shot peening is commonly used in the aerospace industry to improve mechanical components fatigue life. It introduces compressive residual stresses and cold work at the surface which tend to close short fatigue cracks and delay their propagation, respectively. However, shot peening also creates surface irregularities that can be detrimental to fatigue. The effect of different shot peening conditions on Inconel 718 tested in low and high cycle fatigue is presented in this study. An analysis of the fatigue life, crack initiation mechanisms, residual stress relaxation, process induced strain hardening and surface roughness showed that, in high cycle fatigue, shot peening can increase Inconel 718 fatigue life from 2 to 20 times, depending on the shot peening conditions. This observation suggests that careful selection of peening parameters is crucial. In low cycle fatigue the roughness resulting from shot peening is to be considered while in high cycle fatigue, it is the presence of significant residual stresses.
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ISSN:0142-1123
1879-3452
DOI:10.1016/j.ijfatigue.2018.01.005