Optimal use of downward substitution in a manufacturing operation subject to uncertainty
•We conduct a comprehensive investigation of downward substitution for a capacitated manufacturer subject to supply and demand uncertainty.•We identify two distinct uses of downward substitution and derive the optimality conditions for both in a single-period setting.•We conduct a numerical study th...
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| Vydáno v: | Omega (Oxford) Ročník 103; s. 102372 |
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01.09.2021
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| ISSN: | 0305-0483, 1873-5274 |
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| Abstract | •We conduct a comprehensive investigation of downward substitution for a capacitated manufacturer subject to supply and demand uncertainty.•We identify two distinct uses of downward substitution and derive the optimality conditions for both in a single-period setting.•We conduct a numerical study that shows how the use and profitability of the identified forms of DS change in a multi-period setting and as parameters vary.
We study the optimal use of downward substitution for a capacitated manufacturing firm subject to supply uncertainty. The firm may substitute units of a higher-quality component in place of the lower-quality component to mitigate the negative consequences arising from the disruption of a lower-quality component supplier. We use first-order optimality conditions to study the optimal use of downward substitution in a single-period setting and stochastic programming techniques to extend our analysis to a multi-period setting. We explicitly characterize the optimal use of downward substitution for the single-period setting. Interestingly, we identify two distinct applications of the tactic, one that increases the supply of the lower-quality product following a disruption and another that rations limited production capacity when no disruption occurs. We conduct a numerical study that investigates the use and profit impact of these two forms of downward substitution for varying problem parameters and length of the planning horizon. Our results show that both applications of downward substitution are widely applicable and investigates the impact of various factors including cost relationships, demand uncertainty, demand correlation, and the available production capacity on the usage of downward substitution and the marginal profit improvements it offers. |
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| AbstractList | •We conduct a comprehensive investigation of downward substitution for a capacitated manufacturer subject to supply and demand uncertainty.•We identify two distinct uses of downward substitution and derive the optimality conditions for both in a single-period setting.•We conduct a numerical study that shows how the use and profitability of the identified forms of DS change in a multi-period setting and as parameters vary.
We study the optimal use of downward substitution for a capacitated manufacturing firm subject to supply uncertainty. The firm may substitute units of a higher-quality component in place of the lower-quality component to mitigate the negative consequences arising from the disruption of a lower-quality component supplier. We use first-order optimality conditions to study the optimal use of downward substitution in a single-period setting and stochastic programming techniques to extend our analysis to a multi-period setting. We explicitly characterize the optimal use of downward substitution for the single-period setting. Interestingly, we identify two distinct applications of the tactic, one that increases the supply of the lower-quality product following a disruption and another that rations limited production capacity when no disruption occurs. We conduct a numerical study that investigates the use and profit impact of these two forms of downward substitution for varying problem parameters and length of the planning horizon. Our results show that both applications of downward substitution are widely applicable and investigates the impact of various factors including cost relationships, demand uncertainty, demand correlation, and the available production capacity on the usage of downward substitution and the marginal profit improvements it offers. |
| ArticleNumber | 102372 |
| Author | Freeman, Nickolas K. Narayanan, Arunachalam Keskin, Burcu B. |
| Author_xml | – sequence: 1 givenname: Nickolas K. surname: Freeman fullname: Freeman, Nickolas K. email: nkfreeman@cba.ua.edu organization: Department of Information Systems, Statistics and Management Science, Box 870226, The University of Alabama, Tuscaloosa, AL 35487, USA – sequence: 2 givenname: Arunachalam surname: Narayanan fullname: Narayanan, Arunachalam email: Arunachalam.Narayanan@unt.edu organization: Department of Information Technology and Decision Sciences, 1155 Union Circle #311160, University of North Texas, Denton, Texas 76203, USA – sequence: 3 givenname: Burcu B. orcidid: 0000-0002-2273-1002 surname: Keskin fullname: Keskin, Burcu B. email: bkeskin@cba.ua.edu organization: Department of Information Systems, Statistics and Management Science, Box 870226, The University of Alabama, Tuscaloosa, AL 35487, USA |
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| Cites_doi | 10.1016/j.trb.2010.09.005 10.1287/opre.48.1.50.12443 10.1080/07408179608966286 10.1287/mnsc.1100.1178 10.1287/msom.1060.0128 10.1016/j.ijpe.2006.04.004 10.1080/07408170008967438 10.1016/j.ejor.2007.05.011 10.1002/nav.20344 10.1137/S1052623499363220 10.1016/j.ejor.2015.04.013 10.1111/j.1937-5956.2009.01022.x 10.1287/opre.36.2.324 10.1016/j.ejor.2013.02.003 10.1287/opre.47.4.632 10.1016/j.ejor.2015.01.023 10.1111/poms.12293 10.1080/07408170490247304 10.1016/S0969-4765(17)30102-9 10.1080/0740817X.2015.1067735 10.1016/j.tre.2019.03.001 10.1001/jama.2019.1954 10.1016/j.ejor.2008.02.019 10.1287/opre.47.2.277 10.1007/BF00186471 |
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| Title | Optimal use of downward substitution in a manufacturing operation subject to uncertainty |
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