Software Optimization of Welding Machine Motion System Based on Switch Control Algorithm
In order to improve the software optimization of welding machine motion system based on switch control algorithm. Based on soft switch arc welding power source current peak control the stability of the BUCK converter, the method by solving peak current control circuit transfer function, and to analy...
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| Published in: | Mobile information systems Vol. 2022; pp. 1 - 6 |
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| Main Authors: | , , , |
| Format: | Journal Article |
| Language: | English |
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Amsterdam
Hindawi
22.06.2022
John Wiley & Sons, Inc |
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| ISSN: | 1574-017X, 1875-905X |
| Online Access: | Get full text |
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| Abstract | In order to improve the software optimization of welding machine motion system based on switch control algorithm. Based on soft switch arc welding power source current peak control the stability of the BUCK converter, the method by solving peak current control circuit transfer function, and to analyze the formation mechanism of soft switch arc welding power source external characteristic, the frequency of pulse current in the simulation model is set to 200 Hz, the base value of pulse current is 40 A, the peak value of pulse current is 500 A, and the duty cycle is 40%. The welding wire melting speed during the peak value of pulse current is 480 mm/s, while the base value of pulse current is 20 mm/s. The results show that in the 2 s moment of the simulation model, the welding torch suddenly drops from 40 mm height to 30 mm height. Inevitably, the arc length changes from about 16 mm before the step to about 6 mm, which is basically equal to the step change distance. Using pulse frequency modulation (PFM) and adaptive adjustment of pulse current related parameters, effectively eliminate the interference factors in the welding process, quickly adjust arc welding parameters to make the welding wire melting speed equal to the wire feeding speed, maintain the stability of the welding process, and improve the weld forming effect. It is of great significance to the software optimization of the motion system of the pulse welding machine. |
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| AbstractList | In order to improve the software optimization of welding machine motion system based on switch control algorithm. Based on soft switch arc welding power source current peak control the stability of the BUCK converter, the method by solving peak current control circuit transfer function, and to analyze the formation mechanism of soft switch arc welding power source external characteristic, the frequency of pulse current in the simulation model is set to 200 Hz, the base value of pulse current is 40 A, the peak value of pulse current is 500 A, and the duty cycle is 40%. The welding wire melting speed during the peak value of pulse current is 480 mm/s, while the base value of pulse current is 20 mm/s. The results show that in the 2 s moment of the simulation model, the welding torch suddenly drops from 40 mm height to 30 mm height. Inevitably, the arc length changes from about 16 mm before the step to about 6 mm, which is basically equal to the step change distance. Using pulse frequency modulation (PFM) and adaptive adjustment of pulse current related parameters, effectively eliminate the interference factors in the welding process, quickly adjust arc welding parameters to make the welding wire melting speed equal to the wire feeding speed, maintain the stability of the welding process, and improve the weld forming effect. It is of great significance to the software optimization of the motion system of the pulse welding machine. |
| Author | Yin, Jingbo Liu, Xing Guo, Xunde Gudsla, Lianwang |
| Author_xml | – sequence: 1 givenname: Jingbo orcidid: 0000-0003-0946-4461 surname: Yin fullname: Yin, Jingbo organization: Department of Mechanical and Electrical EngineeringShandong Water Conservancy Vocational CollegeRizhaoShandong 276826China – sequence: 2 givenname: Xing orcidid: 0000-0002-7885-7560 surname: Liu fullname: Liu, Xing organization: Department of Mechanical and Electrical EngineeringShandong Water Conservancy Vocational CollegeRizhaoShandong 276826China – sequence: 3 givenname: Xunde orcidid: 0000-0002-7130-4082 surname: Guo fullname: Guo, Xunde organization: Department of Mechanical and Electrical EngineeringShandong Water Conservancy Vocational CollegeRizhaoShandong 276826China – sequence: 4 givenname: Lianwang orcidid: 0000-0002-6730-2340 surname: Gudsla fullname: Gudsla, Lianwang organization: Tengzhou Anchuan Automation Machinery Co.LtdZaozhuangShandong 277500China |
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| Cites_doi | 10.1007/s11053-019-09587-1 10.4236/jcc.2018.611017 10.1109/JSYST.2019.2921867 10.1016/j.jngse.2014.11.017 10.20998/2074-272x.2017.5.03 10.3233/jifs-179209 10.4028/www.scientific.net/amr.1095.820 10.14329/isr.2020.22.2.201 10.32389/jeeg20-003 10.1088/1757-899x/423/1/012191 10.5768/jao201637.0303003 10.1016/j.ifacol.2019.06.162 10.1109/PEDS.2007.4487721 |
| ContentType | Journal Article |
| Copyright | Copyright © 2022 Jingbo Yin et al. Copyright © 2022 Jingbo Yin et al. This is an open access article distributed under the Creative Commons Attribution License (the “License”), which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited. Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License. https://creativecommons.org/licenses/by/4.0 |
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| SubjectTerms | Algorithms Arc welding Buck converters Circuits Control algorithms Control stability Control systems Control theory Electricity distribution Metallurgy Motion control Motion systems Optimization Power sources Power supply Pulse frequency modulation Simulation models Software Software engineering Transfer functions Welding machines Welding parameters Welding wire |
| Title | Software Optimization of Welding Machine Motion System Based on Switch Control Algorithm |
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