Gear tooth profile optical reconstruction with rectified mounting error and vibration-induced measurement inaccuracies
Accurate gear profile measurement is important for quality control and maintenance purposes in industrial production processes. In automated metrological systems, mechanical vibrations from drive train would introduce dynamic measurement uncertainties, in addition to the static installation error. T...
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| Published in: | Journal of the Brazilian Society of Mechanical Sciences and Engineering Vol. 47; no. 2; p. 53 |
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| Main Authors: | , , |
| Format: | Journal Article |
| Language: | English |
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Berlin/Heidelberg
Springer Berlin Heidelberg
01.02.2025
Springer Nature B.V |
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| ISSN: | 1678-5878, 1806-3691 |
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| Abstract | Accurate gear profile measurement is important for quality control and maintenance purposes in industrial production processes. In automated metrological systems, mechanical vibrations from drive train would introduce dynamic measurement uncertainties, in addition to the static installation error. To improve profiling accuracy, large and stationary devices may employ a bulkier setup for more dampened vibration amplitudes at higher excitation frequencies, but portable and hand-hold devices may not. In this paper, a method to rectify inherent structural-induced measurement error based on numerical optimization, and to reduce vibration-induced inaccuracies based on a segmented sinusoidal compensation function is proposed. An in-house built fully automatic noncontact gear measuring device using two opposing laser triangulation sensors is used to test the reconstructed tooth profile accuracy. Results show that the measurement error of the gear profile is reduced by 80% after compensating the mounting error, and by 30% after compensating the vibration error. The average gear measurement error after compensation is 0.0237 mm. |
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| AbstractList | Accurate gear profile measurement is important for quality control and maintenance purposes in industrial production processes. In automated metrological systems, mechanical vibrations from drive train would introduce dynamic measurement uncertainties, in addition to the static installation error. To improve profiling accuracy, large and stationary devices may employ a bulkier setup for more dampened vibration amplitudes at higher excitation frequencies, but portable and hand-hold devices may not. In this paper, a method to rectify inherent structural-induced measurement error based on numerical optimization, and to reduce vibration-induced inaccuracies based on a segmented sinusoidal compensation function is proposed. An in-house built fully automatic noncontact gear measuring device using two opposing laser triangulation sensors is used to test the reconstructed tooth profile accuracy. Results show that the measurement error of the gear profile is reduced by 80% after compensating the mounting error, and by 30% after compensating the vibration error. The average gear measurement error after compensation is 0.0237 mm. Accurate gear profile measurement is important for quality control and maintenance purposes in industrial production processes. In automated metrological systems, mechanical vibrations from drive train would introduce dynamic measurement uncertainties, in addition to the static installation error. To improve profiling accuracy, large and stationary devices may employ a bulkier setup for more dampened vibration amplitudes at higher excitation frequencies, but portable and hand-hold devices may not. In this paper, a method to rectify inherent structural-induced measurement error based on numerical optimization, and to reduce vibration-induced inaccuracies based on a segmented sinusoidal compensation function is proposed. An in-house built fully automatic noncontact gear measuring device using two opposing laser triangulation sensors is used to test the reconstructed tooth profile accuracy. Results show that the measurement error of the gear profile is reduced by 80% after compensating the mounting error, and by 30% after compensating the vibration error. The average gear measurement error after compensation is 0.0237 mm. |
| ArticleNumber | 53 |
| Author | Wu, Fan Gong, Yongjun Tian, Hao |
| Author_xml | – sequence: 1 givenname: Hao orcidid: 0000-0001-7149-1116 surname: Tian fullname: Tian, Hao email: tianhao@dlmu.edu.cn organization: Dalian Maritime University – sequence: 2 givenname: Fan surname: Wu fullname: Wu, Fan organization: Dalian Maritime University – sequence: 3 givenname: Yongjun surname: Gong fullname: Gong, Yongjun organization: Dalian Maritime University |
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| Cites_doi | 10.1016/j.measurement.2018.03.004 10.1016/j.measurement.2017.07.034 10.1016/j.measurement.2013.04.037 10.1016/j.measurement.2016.05.076 10.1016/j.optlastec.2023.109723 10.1016/j.cirp.2011.03.062 10.1016/j.measurement.2013.11.057 10.1016/j.jsv.2004.10.044 10.1117/1.2009765 10.1016/j.mechmachtheory.2013.09.008 10.1016/j.cviu.2017.05.016 10.1016/j.measurement.2023.112663 10.1016/j.measurement.2018.08.034 10.1016/S0007-8506(07)60209-1 10.1016/j.ijleo.2010.09.002 10.1002/9781119663546.ch1 10.1016/j.ymssp.2012.07.010 10.1016/j.measurement.2024.115194 10.3390/s19071589 10.1016/j.acme.2018.03.001 10.1016/j.measurement.2011.06.023 10.1016/j.measurement.2016.03.077 10.1016/j.precisioneng.2024.09.009 |
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| Keywords | Segmented sinusoidal function Geometric error compensation Gear profile measurement Noncontact 3D profiling Vibration error compensation |
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| SubjectTerms | Compensation Computer vision Efficiency Engineering Errors Gear teeth Lasers Mathematical models Measuring instruments Mechanical Engineering Methods Morphology Optimization Photography Portable equipment Powertrain Profile measurement Quality control Sensors Technical Paper Triangulation Vibration Vibration control Vibration measurement |
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| Title | Gear tooth profile optical reconstruction with rectified mounting error and vibration-induced measurement inaccuracies |
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