Data-driven process characterization and adaptive control in robotic arc welding

Robotic arc welding (RAW) has been an essential process in various assembly systems, such as automotive manufacturing. However, its implementations lack adaptivity to compensate for process variations. This paper presents a data-driven process characterization and online adaptive control framework f...

Full description

Saved in:
Bibliographic Details
Published in:CIRP annals Vol. 71; no. 1; pp. 45 - 48
Main Authors: Wang, Peng, Kershaw, Joseph, Russell, Matthew, Zhang, Jianjing, Zhang, Yuming, Gao, Robert X.
Format: Journal Article
Language:English
Published: Elsevier Ltd 2022
Subjects:
Adaptive control
Robot
Welding
Welding
Robot
Adaptive control
ISSN:0007-8506
Online Access:Get full text
Tags: Add Tag
No Tags, Be the first to tag this record!
Description
Summary:Robotic arc welding (RAW) has been an essential process in various assembly systems, such as automotive manufacturing. However, its implementations lack adaptivity to compensate for process variations. This paper presents a data-driven process characterization and online adaptive control framework for RAW to automatically and efficiently achieve desired weld pool condition, given any initial conditions. Based on optical imaging, pool width is characterized through a pixel-level image segmentation network and then used for determining the parameter adjustment for robotic execution through a gradient-based controller. Experiments demonstrate quick process convergence within 7 adjustment periods and an error band within 10.9%.
ISSN:0007-8506
DOI:10.1016/j.cirp.2022.04.046