Optimization of process variables on the quality of parts production in incremental sheet metal forming for aluminum alloy AA 1050.

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Titel: Optimization of process variables on the quality of parts production in incremental sheet metal forming for aluminum alloy AA 1050.
Autoren: Ghazi, Safaa Kadhim1 (AUTHOR) Safaa.k.ghazi@uotechnologh.edu.iq, Salloom, Maher Yahya2 (AUTHOR) Drmahir@kecbu.uobaghdad.edu.iq, Bedan, Aqeel Sabree1 (AUTHOR) Aqeel.s.bedan@uotechnologh.edu.iq
Quelle: AIP Conference Proceedings. 2025, Vol. 3350 Issue 1, p1-7. 7p.
Schlagwörter: *PROCESS optimization, *TAGUCHI methods, *METALWORK, *ANALYSIS of variance, *MECHANICAL behavior of materials, *ALUMINUM alloys
Abstract: Only one thing a metal forming technique called incremental shaping (SPIF) reached unmistakable quality in the start of the 1990s. ISF is a proven method for producing sheet metal parts, and it works particularly well for making prototypes and running limited runs. A device is set up to move across a sheet of metal in a specific direction, and as it twists, it develops the desired shape. This process has a number of applications in the production of medical devices, aircraft, automobiles, and buildings, but it is slower than traditional sheet forming methods and is only profitable for the aforementioned production types. The formability of SPIF-based die-less forming is superior. Cone-shaped structures were produced using the SPIF with significant variations in feed (200,400,600 mm/min), spindle speed (1000, 1500, 2000 RPM), step down (0.2, 0.4, 0.6 mm) and tool diameter (8, 10, 12 mm) at the specimen interface. Aluminum alloy AA 5010's mechanical qualities include its maximum, surface roughness (mm), and spring back (%). The L9 orthogonal array was tested to provide a comprehensive analysis of these characteristics. The goal of the current work is to build up a cone quality utilizing a CNC machine. The Taguchi and ANOVA methods were used to analyses the output parameters that had an impact on the mechanical and forming quality. [ABSTRACT FROM AUTHOR]
Datenbank: Academic Search Index
Beschreibung
Abstract:Only one thing a metal forming technique called incremental shaping (SPIF) reached unmistakable quality in the start of the 1990s. ISF is a proven method for producing sheet metal parts, and it works particularly well for making prototypes and running limited runs. A device is set up to move across a sheet of metal in a specific direction, and as it twists, it develops the desired shape. This process has a number of applications in the production of medical devices, aircraft, automobiles, and buildings, but it is slower than traditional sheet forming methods and is only profitable for the aforementioned production types. The formability of SPIF-based die-less forming is superior. Cone-shaped structures were produced using the SPIF with significant variations in feed (200,400,600 mm/min), spindle speed (1000, 1500, 2000 RPM), step down (0.2, 0.4, 0.6 mm) and tool diameter (8, 10, 12 mm) at the specimen interface. Aluminum alloy AA 5010's mechanical qualities include its maximum, surface roughness (mm), and spring back (%). The L9 orthogonal array was tested to provide a comprehensive analysis of these characteristics. The goal of the current work is to build up a cone quality utilizing a CNC machine. The Taguchi and ANOVA methods were used to analyses the output parameters that had an impact on the mechanical and forming quality. [ABSTRACT FROM AUTHOR]
ISSN:0094243X
DOI:10.1063/5.0307331