Cross-PLC: An I3oT Cross Platform to Manage Communications for Applications in Real Factories

Recently, a new concept has emerged for the development of Industrial Internet of Things (IIoT) applications, the Industrializable Industrial Internet of Things (I3oT). As a criterion for the design of industrial applications, the I3oT imposes the exclusive use of pre-installed elements in the compa...

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Vydáno v:	Sensors (Basel, Switzerland) Ročník 25; číslo 10; s. 2973
Hlavní autoři:	Lacasa, Antonio, Llopis, Javier, Montés, Nicolás, Peinado-Asensi, Ivan, Garcia, Eduardo
Médium:	Journal Article
Jazyk:	angličtina
Vydáno:	Switzerland MDPI AG 08.05.2025 MDPI
Témata:	cross platforms Cross-PLC Design and construction Equipment and supplies Factories I3oT IIoT Industrial Internet of Things Industry Industry 4.0 Manufacturing Programmable controllers Programmable logic controllers Technology application Testing Spain Cross-PLC Industry 4.0 cross platforms I3oT IIoT
ISSN:	1424-8220, 1424-8220
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Abstract	Recently, a new concept has emerged for the development of Industrial Internet of Things (IIoT) applications, the Industrializable Industrial Internet of Things (I3oT). As a criterion for the design of industrial applications, the I3oT imposes the exclusive use of pre-installed elements in the company such as PLCs, sensors, IT/OT networks, etc., trying to minimize the impact on the factories and guaranteeing a cheap and assumable scalability for companies, something that cannot be implemented with the vast majority of IIoT applications available in the market. In our previous work, we have used I3oT applications for predictive maintenance on different components: cylinders, presses, welding clamps and also energy-saving tools, detection of bottlenecks and sub-bottlenecks, etc., all of them generalized for the entire factory. However, the main drawback comes from the flow of data through the IT/OT network. This article presents the Cross-PLC, a tool to allow massive data extraction using the company’s IT/OT network by communicating with any type of PLC or brand existing in the market. The Cross-PLC performs passive listening, and through different communication criteria, the Cross-PLC becomes a virtual PLC containing all the parameters necessary for the I3oT applications developed. This article presents the design of this tool, its implementation and use at Ford Factory in Almussafes (Valencia).
AbstractList	Recently, a new concept has emerged for the development of Industrial Internet of Things (IIoT) applications, the Industrializable Industrial Internet of Things (I3oT). As a criterion for the design of industrial applications, the I3oT imposes the exclusive use of pre-installed elements in the company such as PLCs, sensors, IT/OT networks, etc., trying to minimize the impact on the factories and guaranteeing a cheap and assumable scalability for companies, something that cannot be implemented with the vast majority of IIoT applications available in the market. In our previous work, we have used I3oT applications for predictive maintenance on different components: cylinders, presses, welding clamps and also energy-saving tools, detection of bottlenecks and sub-bottlenecks, etc., all of them generalized for the entire factory. However, the main drawback comes from the flow of data through the IT/OT network. This article presents the Cross-PLC, a tool to allow massive data extraction using the company’s IT/OT network by communicating with any type of PLC or brand existing in the market. The Cross-PLC performs passive listening, and through different communication criteria, the Cross-PLC becomes a virtual PLC containing all the parameters necessary for the I3oT applications developed. This article presents the design of this tool, its implementation and use at Ford Factory in Almussafes (Valencia). Recently, a new concept has emerged for the development of Industrial Internet of Things (IIoT) applications, the Industrializable Industrial Internet of Things (I3oT). As a criterion for the design of industrial applications, the I3oT imposes the exclusive use of pre-installed elements in the company such as PLCs, sensors, IT/OT networks, etc., trying to minimize the impact on the factories and guaranteeing a cheap and assumable scalability for companies, something that cannot be implemented with the vast majority of IIoT applications available in the market. In our previous work, we have used I3oT applications for predictive maintenance on different components: cylinders, presses, welding clamps and also energy-saving tools, detection of bottlenecks and sub-bottlenecks, etc., all of them generalized for the entire factory. However, the main drawback comes from the flow of data through the IT/OT network. This article presents the Cross-PLC, a tool to allow massive data extraction using the company's IT/OT network by communicating with any type of PLC or brand existing in the market. The Cross-PLC performs passive listening, and through different communication criteria, the Cross-PLC becomes a virtual PLC containing all the parameters necessary for the I3oT applications developed. This article presents the design of this tool, its implementation and use at Ford Factory in Almussafes (Valencia).Recently, a new concept has emerged for the development of Industrial Internet of Things (IIoT) applications, the Industrializable Industrial Internet of Things (I3oT). As a criterion for the design of industrial applications, the I3oT imposes the exclusive use of pre-installed elements in the company such as PLCs, sensors, IT/OT networks, etc., trying to minimize the impact on the factories and guaranteeing a cheap and assumable scalability for companies, something that cannot be implemented with the vast majority of IIoT applications available in the market. In our previous work, we have used I3oT applications for predictive maintenance on different components: cylinders, presses, welding clamps and also energy-saving tools, detection of bottlenecks and sub-bottlenecks, etc., all of them generalized for the entire factory. However, the main drawback comes from the flow of data through the IT/OT network. This article presents the Cross-PLC, a tool to allow massive data extraction using the company's IT/OT network by communicating with any type of PLC or brand existing in the market. The Cross-PLC performs passive listening, and through different communication criteria, the Cross-PLC becomes a virtual PLC containing all the parameters necessary for the I3oT applications developed. This article presents the design of this tool, its implementation and use at Ford Factory in Almussafes (Valencia).
Audience	Academic
Author	Garcia, Eduardo Montés, Nicolás Lacasa, Antonio Llopis, Javier Peinado-Asensi, Ivan
AuthorAffiliation	1 Ford Spain, Poligono Industrial Ford S/N, 46440 Almussafes, Spain; alacasa1@ford.com (A.L.); jllopis4@ford.com (J.L.); egarci75@ford.com (E.G.) 2 Department of Mathematics, Physics and Technological Sciences, University CEU Cardenal Herrera, C/San Bartolome 55, 46115 Alfara del Patriarca, Spain; ivan.peinadoasensi@uchceu.es
AuthorAffiliation_xml	– name: 2 Department of Mathematics, Physics and Technological Sciences, University CEU Cardenal Herrera, C/San Bartolome 55, 46115 Alfara del Patriarca, Spain; ivan.peinadoasensi@uchceu.es – name: 1 Ford Spain, Poligono Industrial Ford S/N, 46440 Almussafes, Spain; alacasa1@ford.com (A.L.); jllopis4@ford.com (J.L.); egarci75@ford.com (E.G.)
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SubjectTerms	cross platforms Cross-PLC Design and construction Equipment and supplies Factories I3oT IIoT Industrial Internet of Things Industry Industry 4.0 Manufacturing Programmable controllers Programmable logic controllers Technology application Testing
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Title	Cross-PLC: An I3oT Cross Platform to Manage Communications for Applications in Real Factories
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