Implementation of a Sequence-to-Sequence Stacked Sparse Long Short-Term Memory Autoencoder for Anomaly Detection on Multivariate Timeseries Data of Industrial Blower Ball Bearing Units

The advent of Industry 4.0 introduced new ways for businesses to evolve by implementing maintenance policies leading to advancements in terms of productivity, efficiency, and financial performance. In line with the growing emphasis on sustainability, industries implement predictive techniques based...

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Vydáno v:	Sensors (Basel, Switzerland) Ročník 23; číslo 14; s. 6502
Hlavní autoři:	Karapalidou, Elisavet, Alexandris, Nikolaos, Antoniou, Efstathios, Vologiannidis, Stavros, Kalomiros, John, Varsamis, Dimitrios
Médium:	Journal Article
Jazyk:	angličtina
Vydáno:	Switzerland MDPI AG 18.07.2023 MDPI
Témata:	anomaly detection Artificial intelligence autoencoder Datasets Deep learning Failure industrial data Industry 4.0 long short-term memory Machine learning Machinery Manufacturing Mediation Neural networks predictive maintenance Preventive maintenance Production costs Sustainable development deep learning anomaly detection autoencoder industrial data predictive maintenance long short-term memory
ISSN:	1424-8220, 1424-8220
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Abstract	The advent of Industry 4.0 introduced new ways for businesses to evolve by implementing maintenance policies leading to advancements in terms of productivity, efficiency, and financial performance. In line with the growing emphasis on sustainability, industries implement predictive techniques based on Artificial Intelligence for the purpose of mitigating machine and equipment failures by predicting anomalies during their production process. In this work, a new dataset that was made publicly available, collected from an industrial blower, is presented, analyzed and modeled using a Sequence-to-Sequence Stacked Sparse Long Short-Term Memory Autoencoder. Specifically the right and left mounted ball bearing units were measured during several months of normal operational condition as well as during an encumbered operational state. An anomaly detection model was developed for the purpose of analyzing the operational behavior of the two bearing units. A stacked sparse Long Short-Term Memory Autoencoder was successfully trained on the data obtained from the left unit under normal operating conditions, learning the underlying patterns and statistical connections of the data. The model was evaluated by means of the Mean Squared Error using data from the unit’s encumbered state, as well as using data collected from the right unit. The model performed satisfactorily throughout its evaluation on all collected datasets. Also, the model proved its capability for generalization along with adaptability on assessing the behavior of equipment similar to the one it was trained on.
AbstractList	The advent of Industry 4.0 introduced new ways for businesses to evolve by implementing maintenance policies leading to advancements in terms of productivity, efficiency, and financial performance. In line with the growing emphasis on sustainability, industries implement predictive techniques based on Artificial Intelligence for the purpose of mitigating machine and equipment failures by predicting anomalies during their production process. In this work, a new dataset that was made publicly available, collected from an industrial blower, is presented, analyzed and modeled using a Sequence-to-Sequence Stacked Sparse Long Short-Term Memory Autoencoder. Specifically the right and left mounted ball bearing units were measured during several months of normal operational condition as well as during an encumbered operational state. An anomaly detection model was developed for the purpose of analyzing the operational behavior of the two bearing units. A stacked sparse Long Short-Term Memory Autoencoder was successfully trained on the data obtained from the left unit under normal operating conditions, learning the underlying patterns and statistical connections of the data. The model was evaluated by means of the Mean Squared Error using data from the unit’s encumbered state, as well as using data collected from the right unit. The model performed satisfactorily throughout its evaluation on all collected datasets. Also, the model proved its capability for generalization along with adaptability on assessing the behavior of equipment similar to the one it was trained on. The advent of Industry 4.0 introduced new ways for businesses to evolve by implementing maintenance policies leading to advancements in terms of productivity, efficiency, and financial performance. In line with the growing emphasis on sustainability, industries implement predictive techniques based on Artificial Intelligence for the purpose of mitigating machine and equipment failures by predicting anomalies during their production process. In this work, a new dataset that was made publicly available, collected from an industrial blower, is presented, analyzed and modeled using a Sequence-to-Sequence Stacked Sparse Long Short-Term Memory Autoencoder. Specifically the right and left mounted ball bearing units were measured during several months of normal operational condition as well as during an encumbered operational state. An anomaly detection model was developed for the purpose of analyzing the operational behavior of the two bearing units. A stacked sparse Long Short-Term Memory Autoencoder was successfully trained on the data obtained from the left unit under normal operating conditions, learning the underlying patterns and statistical connections of the data. The model was evaluated by means of the Mean Squared Error using data from the unit's encumbered state, as well as using data collected from the right unit. The model performed satisfactorily throughout its evaluation on all collected datasets. Also, the model proved its capability for generalization along with adaptability on assessing the behavior of equipment similar to the one it was trained on.The advent of Industry 4.0 introduced new ways for businesses to evolve by implementing maintenance policies leading to advancements in terms of productivity, efficiency, and financial performance. In line with the growing emphasis on sustainability, industries implement predictive techniques based on Artificial Intelligence for the purpose of mitigating machine and equipment failures by predicting anomalies during their production process. In this work, a new dataset that was made publicly available, collected from an industrial blower, is presented, analyzed and modeled using a Sequence-to-Sequence Stacked Sparse Long Short-Term Memory Autoencoder. Specifically the right and left mounted ball bearing units were measured during several months of normal operational condition as well as during an encumbered operational state. An anomaly detection model was developed for the purpose of analyzing the operational behavior of the two bearing units. A stacked sparse Long Short-Term Memory Autoencoder was successfully trained on the data obtained from the left unit under normal operating conditions, learning the underlying patterns and statistical connections of the data. The model was evaluated by means of the Mean Squared Error using data from the unit's encumbered state, as well as using data collected from the right unit. The model performed satisfactorily throughout its evaluation on all collected datasets. Also, the model proved its capability for generalization along with adaptability on assessing the behavior of equipment similar to the one it was trained on.
Audience	Academic
Author	Karapalidou, Elisavet Kalomiros, John Alexandris, Nikolaos Vologiannidis, Stavros Varsamis, Dimitrios Antoniou, Efstathios
AuthorAffiliation	2 Department of Informatics and Electronics Engineering, International Hellenic University, 57400 Thessaloniki, Greece 1 Department of Computer, Informatics and Telecommunications Engineering, International Hellenic University, 62124 Serres, Greece; eliskara3@ihu.gr (E.K.)
AuthorAffiliation_xml	– name: 1 Department of Computer, Informatics and Telecommunications Engineering, International Hellenic University, 62124 Serres, Greece; eliskara3@ihu.gr (E.K.) – name: 2 Department of Informatics and Electronics Engineering, International Hellenic University, 57400 Thessaloniki, Greece
Author_xml	– sequence: 1 givenname: Elisavet surname: Karapalidou fullname: Karapalidou, Elisavet – sequence: 2 givenname: Nikolaos surname: Alexandris fullname: Alexandris, Nikolaos – sequence: 3 givenname: Efstathios surname: Antoniou fullname: Antoniou, Efstathios – sequence: 4 givenname: Stavros orcidid: 0000-0003-2945-0841 surname: Vologiannidis fullname: Vologiannidis, Stavros – sequence: 5 givenname: John orcidid: 0000-0002-1790-0975 surname: Kalomiros fullname: Kalomiros, John – sequence: 6 givenname: Dimitrios surname: Varsamis fullname: Varsamis, Dimitrios
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SubjectTerms	anomaly detection Artificial intelligence autoencoder Datasets Deep learning Failure industrial data Industry 4.0 long short-term memory Machine learning Machinery Manufacturing Mediation Neural networks predictive maintenance Preventive maintenance Production costs Sustainable development
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Title	Implementation of a Sequence-to-Sequence Stacked Sparse Long Short-Term Memory Autoencoder for Anomaly Detection on Multivariate Timeseries Data of Industrial Blower Ball Bearing Units
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