A case study on the operator allocation decision for TFT-LCD inspection and packaging process

Purpose - Thin film transistor liquid crystal display (TFT-LCD) is the primary flat panel display (FPD) technology, which is quickly becoming pervasive in many applications including computers, mobile phones, TV monitors, and so on. The finished product of a TFT-LCD display device is called "mo...

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Vydáno v:Journal of manufacturing technology management Ročník 17; číslo 3; s. 363 - 375
Hlavní autoři: Kuo, Yiyo, Yang, Taho
Médium: Journal Article
Jazyk:angličtina
Vydáno: Bradford Emerald Group Publishing Limited 01.01.2006
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ISSN:1741-038X, 1758-7786
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Shrnutí:Purpose - Thin film transistor liquid crystal display (TFT-LCD) is the primary flat panel display (FPD) technology, which is quickly becoming pervasive in many applications including computers, mobile phones, TV monitors, and so on. The finished product of a TFT-LCD display device is called "module". A module is subject to a final inspection and packaging (I P) process before it is shipped to the customer. The I P operations are primarily manual and the present study seeks to focus on these. The I P process is strategically important since it directly impacts on both customer service and out-going quality levels. The operator allocation decision for I P operations determines the through-put of the I P line, and is a function of demand requirement, operator availability, and product dedication.Design methodology approach - This research proposes to solve the I P process operator allocation problem by mixed-integer programming formulations. A practical case study has been adopted for the empirical illustrations.Findings - Empirical results are promising. The potential improvement is ranging from 9 to 20 percent against the current practice at the case study company.Originality value - A structured experimental design shows the effectiveness and efficiency of the proposed formulations in solving the problem of the case study.
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ISSN:1741-038X
1758-7786
DOI:10.1108/17410380610648317