Effects of defects on the tensile strength of short-fibre composite materials

•The composite strength is controlled by the orientation and size of the largest defect.•The defects have been characterized by X-ray computed tomography.•There is only a weak correlation between strength and the flaw stress concentration.•There is a strong correlation with the flaw size described b...

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Vydané v:Mechanics of materials Ročník 75; s. 125 - 134
Hlavní autori: Joffre, Thomas, Miettinen, Arttu, Wernersson, Erik L.G., Isaksson, Per, Gamstedt, E. Kristofer
Médium: Journal Article
Jazyk:English
Vydavateľské údaje: Elsevier Ltd 2014
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ISSN:0167-6636, 1872-7743, 1872-7743
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Abstract •The composite strength is controlled by the orientation and size of the largest defect.•The defects have been characterized by X-ray computed tomography.•There is only a weak correlation between strength and the flaw stress concentration.•There is a strong correlation with the flaw size described by fracture mechanics.•The scatter in strength can be explained by the geometry of the largest flaw. Heterogeneous materials tend to fail at the weakest cross-section, where the presence of microstructural heterogeneities or defects controls the tensile strength. Short-fibre composites are an example of heterogeneous materials, where unwanted fibre agglomerates are likely to initiate tensile failure. In this study, the dimensions and orientation of fibre agglomerates have been analysed from three-dimensional images obtained by X-ray microtomography. The geometry of the specific agglomerate responsible for failure initiation has been identified and correlated with the strength. At the plane of fracture, a defect in the form of a large fibre agglomerate was almost inevitably found. These new experimental findings highlight a problem of some existing strength criteria, which are principally based on a rule of mixture of the strengths of constituent phases, and not on the weakest link. Only a weak correlation was found between stress concentration induced by the critical agglomerate and the strength. A strong correlation was however found between the stress intensity and the strength, which underlines the importance of the size of largest defects in formulation of improved failure criteria for short-fibre composites. The increased use of three-dimensional imaging will facilitate the quantification of dimensions of the critical flaws.
AbstractList Heterogeneous materials tend to fail at the weakest cross-section, where the presence of microstructural heterogeneities or defects controls the tensile strength. Short-fibre composites are an example of heterogeneous materials, where unwanted fibre agglomerates are likely to initiate tensile failure. In this study, the dimensions and orientation of fibre agglomerates have been analysed from three-dimensional images obtained by X-ray microtomography. The geometry of the specific agglomerate responsible for failure initiation has been identified and correlated with the strength. At the plane of fracture, a defect in the form of a large fibre agglomerate was almost inevitably found. These new experimental findings highlight a problem of some existing strength criteria, which are principally based on a rule of mixture of the strengths of constituent phases, and not on the weakest link. Only a weak correlation was found between stress concentration induced by the critical agglomerate and the strength. A strong correlation was however found between the stress intensity and the strength, which underlines the importance of the size of largest defects in formulation of improved failure criteria for short-fibre composites. The increased use of three-dimensional imaging will facilitate the quantification of dimensions of the critical flaws. (C) 2014 Elsevier Ltd. All rights reserved.
•The composite strength is controlled by the orientation and size of the largest defect.•The defects have been characterized by X-ray computed tomography.•There is only a weak correlation between strength and the flaw stress concentration.•There is a strong correlation with the flaw size described by fracture mechanics.•The scatter in strength can be explained by the geometry of the largest flaw. Heterogeneous materials tend to fail at the weakest cross-section, where the presence of microstructural heterogeneities or defects controls the tensile strength. Short-fibre composites are an example of heterogeneous materials, where unwanted fibre agglomerates are likely to initiate tensile failure. In this study, the dimensions and orientation of fibre agglomerates have been analysed from three-dimensional images obtained by X-ray microtomography. The geometry of the specific agglomerate responsible for failure initiation has been identified and correlated with the strength. At the plane of fracture, a defect in the form of a large fibre agglomerate was almost inevitably found. These new experimental findings highlight a problem of some existing strength criteria, which are principally based on a rule of mixture of the strengths of constituent phases, and not on the weakest link. Only a weak correlation was found between stress concentration induced by the critical agglomerate and the strength. A strong correlation was however found between the stress intensity and the strength, which underlines the importance of the size of largest defects in formulation of improved failure criteria for short-fibre composites. The increased use of three-dimensional imaging will facilitate the quantification of dimensions of the critical flaws.
Heterogeneous materials tend to fail at the weakest cross-section, where the presence of microstructural heterogeneities or defects controls the tensile strength. Short-fibre composites are an example of heterogeneous materials, where unwanted fibre agglomerates are likely to initiate tensile failure. In this study, the dimensions and orientation of fibre agglomerates have been analysed from three-dimensional images obtained by X-ray microtomography. The geometry of the specific agglomerate responsible for failure initiation has been identified and correlated with the strength. At the plane of fracture, a defect in the form of a large fibre agglomerate was almost inevitably found. These new experimental findings highlight a problem of some existing strength criteria, which are principally based on a rule of mixture of the strengths of constituent phases, and not on the weakest link. Only a weak correlation was found between stress concentration induced by the critical agglomerate and the strength. A strong correlation was however found between the stress intensity and the strength, which underlines the importance of the size of largest defects in formulation of improved failure criteria for short-fibre composites. The increased use of three-dimensional imaging will facilitate the quantification of dimensions of the critical flaws. 
Author Miettinen, Arttu
Gamstedt, E. Kristofer
Isaksson, Per
Wernersson, Erik L.G.
Joffre, Thomas
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  surname: Miettinen
  fullname: Miettinen, Arttu
  organization: University of Jyväskylä, Department of Physics, Box 35, FI-40014 Jyväskylä, Finland
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  givenname: Erik L.G.
  surname: Wernersson
  fullname: Wernersson, Erik L.G.
  organization: Swedish University of Agricultural Sciences, Centre for Image Analysis, Box 337, SE-751 05 Uppsala, Sweden
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  givenname: Per
  surname: Isaksson
  fullname: Isaksson, Per
  organization: Uppsala University, Ångström Laboratory, Department of Engineering Sciences, Box 534, SE-751 21 Uppsala, Sweden
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  givenname: E. Kristofer
  surname: Gamstedt
  fullname: Gamstedt, E. Kristofer
  email: kristofer.gamstedt@angstrom.uu.se
  organization: Uppsala University, Ångström Laboratory, Department of Engineering Sciences, Box 534, SE-751 21 Uppsala, Sweden
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Keywords Agglomeration
Composite materials
Strength
X-ray microtomography
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Snippet •The composite strength is controlled by the orientation and size of the largest defect.•The defects have been characterized by X-ray computed...
Heterogeneous materials tend to fail at the weakest cross-section, where the presence of microstructural heterogeneities or defects controls the tensile...
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SubjectTerms Agglomeration
Composite materials
Composite Science and Engineering
Engineering Science with specialization in Solid Mechanics
Kompositmaterial och -teknik
Strength
Teknisk fysik med inriktning mot hållfasthetslära
X-ray microtomography
Title Effects of defects on the tensile strength of short-fibre composite materials
URI https://dx.doi.org/10.1016/j.mechmat.2014.04.003
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Volume 75
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