A reactive GRASP and Path Relinking for balancing reconfigurable transfer lines
A line balancing problem for reconfigurable transfer lines with sequence-dependent setup times and parallel machines was studied. These lines are paced and serial, i.e. a part to be machined passes through a sequence of stations. Stations are composed of CNC (Computer Numerical Control) machines. At...
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| Vydáno v: | International journal of production research Ročník 50; číslo 18; s. 5213 - 5238 |
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| Médium: | Journal Article |
| Jazyk: | angličtina |
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Abingdon
Taylor & Francis Group
15.09.2012
Taylor & Francis Taylor & Francis LLC |
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| ISSN: | 0020-7543, 1366-588X |
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| Abstract | A line balancing problem for reconfigurable transfer lines with sequence-dependent setup times and parallel machines was studied. These lines are paced and serial, i.e. a part to be machined passes through a sequence of stations. Stations are composed of CNC (Computer Numerical Control) machines. At least one CNC machine is installed at each station. These CNC machines are mono-spindle head machines, hence setup times between operations have to be taken into account. The origins of setup times are various, for example, the necessity to rotate the part, change and displace the tool, etc. Because of setup times, the station workload depends on the sequence in which the operations are assigned to the station. In addition, accessibility constraints have to be considered. The objective consists of assigning a given set of operations as well as machines to a sequence of workstations in order to minimise the total cost of the line. Keeping in mind the industrial importance of this problem and the lack of available methods in the literature tackling it efficiently, we propose a new heuristic based on GRASP combined with Path Relinking. A MIP approach is used to select the sequences of operations on workstations. Numerical experiments are presented and show that the proposed heuristic can provide good solutions even for large-sized instances while requiring a computational time that is fully compatible with a practical application. An industrial case study is also described. |
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| AbstractList | A line balancing problem for reconfigurable transfer lines with sequence-dependent setup times and parallel machines was studied. These lines are paced and serial, i.e. a part to be machined passes through a sequence of stations. Stations are composed of CNC (Computer Numerical Control) machines. At least one CNC machine is installed at each station. These CNC machines are mono-spindle head machines, hence setup times between operations have to be taken into account. The origins of setup times are various, for example, the necessity to rotate the part, change and displace the tool, etc. Because of setup times, the station workload depends on the sequence in which the operations are assigned to the station. In addition, accessibility constraints have to be considered. The objective consists of assigning a given set of operations as well as machines to a sequence of workstations in order to minimise the total cost of the line. Keeping in mind the industrial importance of this problem and the lack of available methods in the literature tackling it efficiently, we propose a new heuristic based on GRASP combined with Path Relinking. A MIP approach is used to select the sequences of operations on workstations. Numerical experiments are presented and show that the proposed heuristic can provide good solutions even for large-sized instances while requiring a computational time that is fully compatible with a practical application. An industrial case study is also described. [PUBLICATION ABSTRACT] A line balancing problem for reconfigurable transfer lines with sequence-dependent setup times and parallel machines was studied. These lines are paced and serial, i.e. a part to be machined passes through a sequence of stations. Stations are composed of CNC (Computer Numerical Control) machines. At least one CNC machine is installed at each station. These CNC machines are mono-spindle head machines, hence setup times between operations have to be taken into account. The origins of setup times are various, for example, the necessity to rotate the part, change and displace the tool, etc. Because of setup times, the station workload depends on the sequence in which the operations are assigned to the station. In addition, accessibility constraints have to be considered. The objective consists of assigning a given set of operations as well as machines to a sequence of workstations in order to minimise the total cost of the line. Keeping in mind the industrial importance of this problem and the lack of available methods in the literature tackling it efficiently, we propose a new heuristic based on GRASP combined with Path Relinking. A MIP approach is used to select the sequences of operations on workstations. Numerical experiments are presented and show that the proposed heuristic can provide good solutions even for large-sized instances while requiring a computational time that is fully compatible with a practical application. An industrial case study is also described. |
| Author | Delorme, Xavier Dolgui, Alexandre Essafi, Mohamed |
| Author_xml | – sequence: 1 givenname: Mohamed surname: Essafi fullname: Essafi, Mohamed organization: University Montpellier 1 , Faculty of Social and Economic Administration, AES, Espace Richter – sequence: 2 givenname: Xavier surname: Delorme fullname: Delorme, Xavier organization: École Nationale des Mines de Saint-Étienne , Institut Henri Fayol – sequence: 3 givenname: Alexandre surname: Dolgui fullname: Dolgui, Alexandre email: dolgui@emse.fr organization: École Nationale des Mines de Saint-Étienne , Institut Henri Fayol |
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| Keywords | Costs manufacturing systems engineering Accessibility Evolutionary algorithm Machining Combinatorial optimization sequence-dependent setup times combinatorial optimisation Systems engineering Setup time line balancing Reconfigurable architectures Metamodel Single machine Production system Gripping Computer digital control Head Balancing Production design Parallel machines Routing Scheduling metaheuristics design of reconfigurable production systems Workload Workstation Production management Heuristic method Reconfiguration |
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| SubjectTerms | Algorithmics. Computability. Computer arithmetics Applied sciences Assembly lines combinatorial optimisation Computer numerical control Computer Science Computer science; control theory; systems Control theory. Systems design of reconfigurable production systems Exact sciences and technology Flows in networks. Combinatorial problems Heuristic Integer programming Inventory control, production control. Distribution Job shops line balancing manufacturing systems engineering metaheuristics Modeling and Simulation Numerical controls Operational research and scientific management Operational research. Management science Optimization algorithms parallel machines Robotics scheduling sequence-dependent setup times Serials Setup times Stations Studies Theoretical computing Transfer lines Work stations Workload Workstations |
| Title | A reactive GRASP and Path Relinking for balancing reconfigurable transfer lines |
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