Zero-defect manufacturing the approach for higher manufacturing sustainability in the era of industry 4.0: a position paper

For manufacturing companies, quality management is a key feature for increasing the competitiveness, productivity, profitability, and sustainability of their systems. Quality improvement (QI) methods aim to achieve high-quality parts without reducing performance. The Industry 4.0 framework brought t...

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Veröffentlicht in:	International journal of production research Jg. 60; H. 1; S. 73 - 91
Hauptverfasser:	Psarommatis, Foivos, Sousa, João, Mendonça, João Pedro, Kiritsis, Dimitris
Format:	Journal Article
Sprache:	Englisch
Veröffentlicht:	London Taylor & Francis 02.01.2022 Taylor & Francis LLC
Schlagworte:	Defects Industry 4.0 Manufacturing Profitability quality assurance quality improvement Quality management Sustainability sustainable manufacturing Theory of constraints Total quality management Zero-defect manufacturing (ZDM)
ISSN:	0020-7543, 1366-588X
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Abstract	For manufacturing companies, quality management is a key feature for increasing the competitiveness, productivity, profitability, and sustainability of their systems. Quality improvement (QI) methods aim to achieve high-quality parts without reducing performance. The Industry 4.0 framework brought technological developments that cannot be used by traditional QI methods, such as Six Sigma, Lean, Lean Six, the Theory of Constraints, and Total Quality Management, which are widely used in manufacturing companies. The need for higher manufacturing sustainability and market requirements has led to the search for alternative QI methods with superior performance to traditional QI methods such as Zero-Defect Manufacturing (ZDM). The current paper is a position paper with a goal to present the ZDM approach and providing a clear definition about ZDM to align everyone in one common understanding of ZDM. Many researchers and manufactures are skeptical about ZDM, therefore, numerous argumentative questions have been created and answered, to convince them why they should migrate from traditional QI methods to ZDM. The migration to ZDM has already started, to support this statement numerous facts from the literature have been presented. Finally, several directions were identified, demonstrating that there is still plenty of room for research in several domains.
AbstractList	For manufacturing companies, quality management is a key feature for increasing the competitiveness, productivity, profitability, and sustainability of their systems. Quality improvement (QI) methods aim to achieve high-quality parts without reducing performance. The Industry 4.0 framework brought technological developments that cannot be used by traditional QI methods, such as Six Sigma, Lean, Lean Six, the Theory of Constraints, and Total Quality Management, which are widely used in manufacturing companies. The need for higher manufacturing sustainability and market requirements has led to the search for alternative QI methods with superior performance to traditional QI methods such as Zero-Defect Manufacturing (ZDM). The current paper is a position paper with a goal to present the ZDM approach and providing a clear definition about ZDM to align everyone in one common understanding of ZDM. Many researchers and manufactures are skeptical about ZDM, therefore, numerous argumentative questions have been created and answered, to convince them why they should migrate from traditional QI methods to ZDM. The migration to ZDM has already started, to support this statement numerous facts from the literature have been presented. Finally, several directions were identified, demonstrating that there is still plenty of room for research in several domains.
Author	Psarommatis, Foivos Kiritsis, Dimitris Mendonça, João Pedro Sousa, João
Author_xml	– sequence: 1 givenname: Foivos orcidid: 0000-0002-2731-8727 surname: Psarommatis fullname: Psarommatis, Foivos email: foivos.psarommatis@epfl.ch organization: École Polytechnique Fédérale de Lausanne - EPFL – sequence: 2 givenname: João surname: Sousa fullname: Sousa, João organization: University of Minho – sequence: 3 givenname: João Pedro surname: Mendonça fullname: Mendonça, João Pedro organization: University of Minho – sequence: 4 givenname: Dimitris orcidid: 0000-0003-3660-9187 surname: Kiritsis fullname: Kiritsis, Dimitris organization: École Polytechnique Fédérale de Lausanne - EPFL
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SubjectTerms	Defects Industry 4.0 Manufacturing Profitability quality assurance quality improvement Quality management Sustainability sustainable manufacturing Theory of constraints Total quality management Zero-defect manufacturing (ZDM)
Title	Zero-defect manufacturing the approach for higher manufacturing sustainability in the era of industry 4.0: a position paper
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