3D reconstruction and defect pattern recognition of bonding wire based on stereo vision

Non‐destructive detection of wire bonding defects in integrated circuits (IC) is critical for ensuring product quality after packaging. Image‐processing‐based methods do not provide a detailed evaluation of the three‐dimensional defects of the bonding wire. Therefore, a method of 3D reconstruction a...

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Published in:CAAI Transactions on Intelligence Technology Vol. 9; no. 2; pp. 348 - 364
Main Authors: Yu, Naigong, Li, Hongzheng, Xu, Qiao, Sie, Ouattara, Firdaous, Essaf
Format: Journal Article
Language:English
Published: Beijing John Wiley & Sons, Inc 01.04.2024
Wiley
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ISSN:2468-2322, 2468-6557, 2468-2322
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Abstract Non‐destructive detection of wire bonding defects in integrated circuits (IC) is critical for ensuring product quality after packaging. Image‐processing‐based methods do not provide a detailed evaluation of the three‐dimensional defects of the bonding wire. Therefore, a method of 3D reconstruction and pattern recognition of wire defects based on stereo vision, which can achieve non‐destructive detection of bonding wire defects is proposed. The contour features of bonding wires and other electronic components in the depth image is analysed to complete the 3D reconstruction of the bonding wires. Especially to filter the noisy point cloud and obtain an accurate point cloud of the bonding wire surface, a point cloud segmentation method based on spatial surface feature detection (SFD) was proposed. SFD can extract more distinct features from the bonding wire surface during the point cloud segmentation process. Furthermore, in the defect detection process, a directional discretisation descriptor with multiple local normal vectors is designed for defect pattern recognition of bonding wires. The descriptor combines local and global features of wire and can describe the spatial variation trends and structural features of wires. The experimental results show that the method can complete the 3D reconstruction and defect pattern recognition of bonding wires, and the average accuracy of defect recognition is 96.47%, which meets the production requirements of bonding wire defect detection.
AbstractList Abstract Non‐destructive detection of wire bonding defects in integrated circuits (IC) is critical for ensuring product quality after packaging. Image‐processing‐based methods do not provide a detailed evaluation of the three‐dimensional defects of the bonding wire. Therefore, a method of 3D reconstruction and pattern recognition of wire defects based on stereo vision, which can achieve non‐destructive detection of bonding wire defects is proposed. The contour features of bonding wires and other electronic components in the depth image is analysed to complete the 3D reconstruction of the bonding wires. Especially to filter the noisy point cloud and obtain an accurate point cloud of the bonding wire surface, a point cloud segmentation method based on spatial surface feature detection (SFD) was proposed. SFD can extract more distinct features from the bonding wire surface during the point cloud segmentation process. Furthermore, in the defect detection process, a directional discretisation descriptor with multiple local normal vectors is designed for defect pattern recognition of bonding wires. The descriptor combines local and global features of wire and can describe the spatial variation trends and structural features of wires. The experimental results show that the method can complete the 3D reconstruction and defect pattern recognition of bonding wires, and the average accuracy of defect recognition is 96.47%, which meets the production requirements of bonding wire defect detection.
Non‐destructive detection of wire bonding defects in integrated circuits (IC) is critical for ensuring product quality after packaging. Image‐processing‐based methods do not provide a detailed evaluation of the three‐dimensional defects of the bonding wire. Therefore, a method of 3D reconstruction and pattern recognition of wire defects based on stereo vision, which can achieve non‐destructive detection of bonding wire defects is proposed. The contour features of bonding wires and other electronic components in the depth image is analysed to complete the 3D reconstruction of the bonding wires. Especially to filter the noisy point cloud and obtain an accurate point cloud of the bonding wire surface, a point cloud segmentation method based on spatial surface feature detection (SFD) was proposed. SFD can extract more distinct features from the bonding wire surface during the point cloud segmentation process. Furthermore, in the defect detection process, a directional discretisation descriptor with multiple local normal vectors is designed for defect pattern recognition of bonding wires. The descriptor combines local and global features of wire and can describe the spatial variation trends and structural features of wires. The experimental results show that the method can complete the 3D reconstruction and defect pattern recognition of bonding wires, and the average accuracy of defect recognition is 96.47%, which meets the production requirements of bonding wire defect detection.
Author Yu, Naigong
Xu, Qiao
Firdaous, Essaf
Sie, Ouattara
Li, Hongzheng
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CitedBy_id crossref_primary_10_1016_j_measurement_2024_116425
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crossref_primary_10_1002_cpe_70145
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Snippet Non‐destructive detection of wire bonding defects in integrated circuits (IC) is critical for ensuring product quality after packaging. Image‐processing‐based...
Abstract Non‐destructive detection of wire bonding defects in integrated circuits (IC) is critical for ensuring product quality after packaging....
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SubjectTerms Aircraft
Bonding
bonding wire
Deep learning
defect detection
Defects
Electronic components
Feature extraction
Image quality
Image reconstruction
Image segmentation
Integrated circuits
Manufacturing
Methods
Pattern recognition
point cloud
point cloud segmentation
Semiconductors
Three dimensional models
Vision systems
Wire
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Title 3D reconstruction and defect pattern recognition of bonding wire based on stereo vision
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