Controlling the stability of a Fe–Ni reforming catalyst: Structural organization of the active components

[Display omitted] •Enhanced control of the stability of carbon resistant Fe–Ni/MgAl2O4.•Formation of a core shell alloy with Fe–Ni in the core and Fe–Ni–Pd in the shell.•Catalyst with Ni:Pd molar ratio of 75:1 showed the best performance.•The addition of Pd to Fe–Ni reduces the tendency of Fe to seg...

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Vydáno v:Applied catalysis. B, Environmental Ročník 209; s. 405 - 416
Hlavní autoři: Theofanidis, Stavros Alexandros, Galvita, Vladimir V., Sabbe, Maarten, Poelman, Hilde, Detavernier, Christophe, Marin, Guy B.
Médium: Journal Article
Jazyk:angličtina
Vydáno: Amsterdam Elsevier B.V 15.07.2017
Elsevier BV
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ISSN:0926-3373, 1873-3883
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Abstract [Display omitted] •Enhanced control of the stability of carbon resistant Fe–Ni/MgAl2O4.•Formation of a core shell alloy with Fe–Ni in the core and Fe–Ni–Pd in the shell.•Catalyst with Ni:Pd molar ratio of 75:1 showed the best performance.•The addition of Pd to Fe–Ni reduces the tendency of Fe to segregate from the alloy. Fe–Ni catalysts present high activity in dry reforming of methane, with high carbon resistance, but suffer from deactivation via sintering and Fe segregation. Enhanced control of the stability and activity of Fe–Ni/MgAl2O4 was achieved by means of Pd addition. The evolution of the catalyst structure during H2 Temperature Programmed Reduction (TPR) and CO2 Temperature Programmed Oxidation (TPO) was investigated using time-resolved in situ X-ray diffraction (XRD). During reduction of Fe–Ni–Pd supported on MgAl2O4, a core shell alloy forms at the surface, where Fe–Ni is in the core and Fe–Ni–Pd in the shell. A 0.2wt% Pd loading or Ni:Pd molar ratio as high as 75:1 showed the best performance in terms of both activity and stability of the catalyst at 1023K and total pressure of 101.3kPa. Experimental results and DFT calculations showed that Pd addition to bimetallic Fe–Ni reduces the tendency of Fe to segregate to the surface of the alloy particles under methane dry reforming (DRM) conditions, due to the formation of a thin Fe–Ni–Pd surface layer. The latter acts as a barrier for Fe segregation from the core. Segregation of Fe from the trimetallic shell still occurs, but to a lesser extent as the Fe concentration is lower. This Ni:Pd molar ratio is capable of controlling the carbon formation and hence ensure high catalyst activity of 24.8mmols−1gmetals−1 after 21h time-on-stream.
AbstractList [Display omitted] •Enhanced control of the stability of carbon resistant Fe–Ni/MgAl2O4.•Formation of a core shell alloy with Fe–Ni in the core and Fe–Ni–Pd in the shell.•Catalyst with Ni:Pd molar ratio of 75:1 showed the best performance.•The addition of Pd to Fe–Ni reduces the tendency of Fe to segregate from the alloy. Fe–Ni catalysts present high activity in dry reforming of methane, with high carbon resistance, but suffer from deactivation via sintering and Fe segregation. Enhanced control of the stability and activity of Fe–Ni/MgAl2O4 was achieved by means of Pd addition. The evolution of the catalyst structure during H2 Temperature Programmed Reduction (TPR) and CO2 Temperature Programmed Oxidation (TPO) was investigated using time-resolved in situ X-ray diffraction (XRD). During reduction of Fe–Ni–Pd supported on MgAl2O4, a core shell alloy forms at the surface, where Fe–Ni is in the core and Fe–Ni–Pd in the shell. A 0.2wt% Pd loading or Ni:Pd molar ratio as high as 75:1 showed the best performance in terms of both activity and stability of the catalyst at 1023K and total pressure of 101.3kPa. Experimental results and DFT calculations showed that Pd addition to bimetallic Fe–Ni reduces the tendency of Fe to segregate to the surface of the alloy particles under methane dry reforming (DRM) conditions, due to the formation of a thin Fe–Ni–Pd surface layer. The latter acts as a barrier for Fe segregation from the core. Segregation of Fe from the trimetallic shell still occurs, but to a lesser extent as the Fe concentration is lower. This Ni:Pd molar ratio is capable of controlling the carbon formation and hence ensure high catalyst activity of 24.8mmols−1gmetals−1 after 21h time-on-stream.
Fe-Ni catalysts present high activity in dry reforming of methane, with high carbon resistance, but suffer from deactivation via sintering and Fe segregation. Enhanced control of the stability and activity of Fe-Ni/MgAl2O4 was achieved by means of Pd addition. The evolution of the catalyst structure during H2 Temperature Programmed Reduction (TPR) and CO2 Temperature Programmed Oxidation (TPO) was investigated using time-resolved in situ X-ray diffraction (XRD). During reduction of Fe-Ni-Pd supported on MgAl2O4, a core shell alloy forms at the surface, where Fe-Ni is in the core and Fe-Ni-Pd in the shell. A 0.2 wt% Pd loading or Ni:Pd molar ratio as high as 75:1 showed the best performance in terms of both activity and stability of the catalyst at 1023 K and total pressure of 101.3 kPa. Experimental results and DFT calculations showed that Pd addition to bimetallic Fe-Ni reduces the tendency of Fe to segregate to the surface of the alloy particles under methane dry reforming (DRM) conditions, due to the formation of a thin Fe-Ni-Pd surface layer. The latter acts as a barrier for Fe segregation from the core. Segregation of Fe from the trimetallic shell still occurs, but to a lesser extent as the Fe concentration is lower. This Ni:Pd molar ratio is capable of controlling the carbon formation and hence ensure high catalyst activity of 24.8 mmol s-1 gmetals-1 after 21 h time-on-stream.
Author Theofanidis, Stavros Alexandros
Marin, Guy B.
Detavernier, Christophe
Sabbe, Maarten
Galvita, Vladimir V.
Poelman, Hilde
Author_xml – sequence: 1
  givenname: Stavros Alexandros
  surname: Theofanidis
  fullname: Theofanidis, Stavros Alexandros
  organization: Laboratory for Chemical Technology, Ghent University, Technologiepark 914, B-9052 Ghent, Belgium
– sequence: 2
  givenname: Vladimir V.
  surname: Galvita
  fullname: Galvita, Vladimir V.
  email: Vladimir.Galvita@UGent.be
  organization: Laboratory for Chemical Technology, Ghent University, Technologiepark 914, B-9052 Ghent, Belgium
– sequence: 3
  givenname: Maarten
  surname: Sabbe
  fullname: Sabbe, Maarten
  organization: Laboratory for Chemical Technology, Ghent University, Technologiepark 914, B-9052 Ghent, Belgium
– sequence: 4
  givenname: Hilde
  surname: Poelman
  fullname: Poelman, Hilde
  organization: Laboratory for Chemical Technology, Ghent University, Technologiepark 914, B-9052 Ghent, Belgium
– sequence: 5
  givenname: Christophe
  surname: Detavernier
  fullname: Detavernier, Christophe
  organization: Department of Solid State Sciences, Ghent University, Krijgslaan 281, S1, B-9000 Ghent, Belgium
– sequence: 6
  givenname: Guy B.
  surname: Marin
  fullname: Marin, Guy B.
  organization: Laboratory for Chemical Technology, Ghent University, Technologiepark 914, B-9052 Ghent, Belgium
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Keywords Catalyst stability
Methane reforming
Synthesis gas
In situ XRD
Fe–Ni alloy
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Snippet [Display omitted] •Enhanced control of the stability of carbon resistant Fe–Ni/MgAl2O4.•Formation of a core shell alloy with Fe–Ni in the core and Fe–Ni–Pd in...
Fe-Ni catalysts present high activity in dry reforming of methane, with high carbon resistance, but suffer from deactivation via sintering and Fe segregation....
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StartPage 405
SubjectTerms Bimetals
Carbon dioxide
Catalyst stability
Catalysts
Control stability
Deactivation
Fe–Ni alloy
In situ XRD
Iron
Methane
Methane reforming
Nickel
Oxidation
Reduction
Reforming
Sintering
Surface layers
Synthesis gas
Temperature effects
X-ray diffraction
Title Controlling the stability of a Fe–Ni reforming catalyst: Structural organization of the active components
URI https://dx.doi.org/10.1016/j.apcatb.2017.03.025
https://www.proquest.com/docview/1932120297
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