Powder Recycling Effects on the Tensile and Fatigue Behavior of Additively Manufactured Ti-6Al-4V Parts

Additive manufacturing technology has enabled industries to generate functional parts with an increased level of complexity via layer-by-layer fabrication. In laser-powder bed fusion (L-PBF), powder is often recycled due to its high cost. However, there is no comprehensive study on how powder recycl...

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Vydáno v:	JOM (1989) Ročník 71; číslo 3; s. 963 - 973
Hlavní autoři:	Carrion, Patricio E., Soltani-Tehrani, Arash, Phan, Nam, Shamsaei, Nima
Médium:	Journal Article
Jazyk:	angličtina
Vydáno:	New York Springer US 01.03.2019 Springer Nature B.V
Témata:	Additive manufacturing Bulk density Chemistry/Food Science Compressibility (powder) Earth Sciences Engineering Environment Fatigue life Heat conductivity Lasers Mechanical properties Metal fatigue Morphology Nitrogen Particle size Particle size distribution Physics Powder beds Recycling Rheological properties Rheology Solid Freeform Fabrication Stainless steel Thermal conductivity Titanium base alloys
ISSN:	1047-4838, 1543-1851
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Abstract	Additive manufacturing technology has enabled industries to generate functional parts with an increased level of complexity via layer-by-layer fabrication. In laser-powder bed fusion (L-PBF), powder is often recycled due to its high cost. However, there is no comprehensive study on how powder recycling affects its rheological properties, as well as the mechanical and fatigue behavior of the manufactured part. This study compares powder characteristics and mechanical performance of as-built and machined specimens fabricated from new and heavily used Ti-6Al-4V powder. Powder characteristics include particle size distribution and morphology, flowability, apparent density, compressibility, thermal conductivity, oxygen concentration, and more. Results indicate that particle size distribution becomes narrower and flowability increases with recycling. Not a significant effect of recycling was observed on the monotonic tensile and fatigue behavior of specimens in the as-built surface condition. However, machined specimens fabricated from used powder demonstrated longer fatigue lives in the high cycle regime.
AbstractList	Additive manufacturing technology has enabled industries to generate functional parts with an increased level of complexity via layer-by-layer fabrication. In laser-powder bed fusion (L-PBF), powder is often recycled due to its high cost. However, there is no comprehensive study on how powder recycling affects its rheological properties, as well as the mechanical and fatigue behavior of the manufactured part. This study compares powder characteristics and mechanical performance of as-built and machined specimens fabricated from new and heavily used Ti-6Al-4V powder. Powder characteristics include particle size distribution and morphology, flowability, apparent density, compressibility, thermal conductivity, oxygen concentration, and more. Results indicate that particle size distribution becomes narrower and flowability increases with recycling. Not a significant effect of recycling was observed on the monotonic tensile and fatigue behavior of specimens in the as-built surface condition. However, machined specimens fabricated from used powder demonstrated longer fatigue lives in the high cycle regime. Additive manufacturing technology has enabled industries to generate functional parts with an increased level of complexity via layer-by-layer fabrication. In laser-powder bed fusion (L-PBF), powder is often recycled due to its high cost. However, there is no comprehensive study on how powder recycling affects its rheological properties, as well as the mechanical and fatigue behavior of the manufactured part. This study compares powder characteristics and mechanical performance of as-built and machined specimens fabricated from new and heavily used Ti-6Al-4V powder. Powder characteristics include particle size distribution and morphology, flowability, apparent density, compressibility, thermal conductivity, oxygen concentration, and more. Results indicate that particle size distribution becomes narrower and flowability increases with recycling. Not a significant effect of recycling was observed on the monotonic tensile and fatigue behavior of specimens in the asbuilt surface condition. However, machined specimens fabricated from used powder demonstrated longer fatigue lives in the high cycle regime.
Author	Carrion, Patricio E. Phan, Nam Shamsaei, Nima Soltani-Tehrani, Arash
Author_xml	– sequence: 1 givenname: Patricio E. surname: Carrion fullname: Carrion, Patricio E. organization: National Center for Additive Manufacturing Excellence (NCAME), Auburn University, Department of Mechanical Engineering, Auburn University – sequence: 2 givenname: Arash surname: Soltani-Tehrani fullname: Soltani-Tehrani, Arash organization: National Center for Additive Manufacturing Excellence (NCAME), Auburn University, Department of Mechanical Engineering, Auburn University – sequence: 3 givenname: Nam surname: Phan fullname: Phan, Nam organization: Structures Division, U.S. Naval Air Systems Command – sequence: 4 givenname: Nima orcidid: 0000-0003-0325-7314 surname: Shamsaei fullname: Shamsaei, Nima email: shamsaei@auburn.edu organization: National Center for Additive Manufacturing Excellence (NCAME), Auburn University, Department of Mechanical Engineering, Auburn University
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SubjectTerms	Additive manufacturing Bulk density Chemistry/Food Science Compressibility (powder) Earth Sciences Engineering Environment Fatigue life Heat conductivity Lasers Mechanical properties Metal fatigue Morphology Nitrogen Particle size Particle size distribution Physics Powder beds Recycling Rheological properties Rheology Solid Freeform Fabrication Stainless steel Thermal conductivity Titanium base alloys
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Title	Powder Recycling Effects on the Tensile and Fatigue Behavior of Additively Manufactured Ti-6Al-4V Parts
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