Offline CAD-based Robot Programming and Welding Parametrization of a Flexible and Adaptive Robotic Cell Using Enriched CAD/CAM System for Shipbuilding

Shipbuilding continues to be a handwork process, where many shipyard's facilities are poorly optimized, and there is not flexibility enough for more complex manufacturing techniques. In order to provide solutions, shipbuilding sector is emerging with the purpose of dinamizing its R&D enviro...

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Published in:Procedia manufacturing Vol. 11; pp. 215 - 223
Main Authors: Ferreira, L. Alonso, Figueira, Y. Lapido, Iglesias, I. Fernández, Souto, M. Álvarez
Format: Journal Article
Language:English
Published: Elsevier B.V 2017
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ISSN:2351-9789, 2351-9789
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Abstract Shipbuilding continues to be a handwork process, where many shipyard's facilities are poorly optimized, and there is not flexibility enough for more complex manufacturing techniques. In order to provide solutions, shipbuilding sector is emerging with the purpose of dinamizing its R&D environment, developing advanced tools to make easier the technological evolution of the sector. The proposed solution is a hyper-flexible welding robotic cell with 9 degrees of freedom (6 axes robot arm unit mounted on a 3 axes XYZ gantry) adapted to small batch manufacturing. The cell is programmed in a CAD (Computer Aided Design) environment allows to implement automatic welding sequences to an inexperienced programmer: ‘Offline automatic system programming’.
AbstractList Shipbuilding continues to be a handwork process, where many shipyard's facilities are poorly optimized, and there is not flexibility enough for more complex manufacturing techniques. In order to provide solutions, shipbuilding sector is emerging with the purpose of dinamizing its R&D environment, developing advanced tools to make easier the technological evolution of the sector. The proposed solution is a hyper-flexible welding robotic cell with 9 degrees of freedom (6 axes robot arm unit mounted on a 3 axes XYZ gantry) adapted to small batch manufacturing. The cell is programmed in a CAD (Computer Aided Design) environment allows to implement automatic welding sequences to an inexperienced programmer: ‘Offline automatic system programming’.
Author Souto, M. Álvarez
Ferreira, L. Alonso
Iglesias, I. Fernández
Figueira, Y. Lapido
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Keywords welding
offline automatic system programming
industrial robots
shipbuilding
hyper-flexible cell
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References_xml – reference: AENOR, «UNE-EN ISO 6947 Welding positions. Angles definition ».
– reference: SEA Europe, «Ships & Maritime Equipment Association». Available: http://www.seaeurope.eu/industryStructure.
– reference: A. Kuss, J.R. Diaz P., R. Hollmann, T. Dietz, M. Haegele, «Manufacturing Knowledge for Industrial Robot Systems: Review and Synthesis of Modeling Architecture». .
– reference: F. Vidal, M. Álvarez Souto, R. González, I. Iglesias, Development of a flexible and adaptive robotic cell for marine nozzles processing. .
– reference: SENER, «Foran». Available: http://www.marine.sener/home.
– reference: LeaderSHIP 2015 document, Commision of the European Communities.
– reference: M. Álvarez Souto, A. García, F. Vidal, A. Fernández, «Monocular CAD-based 3D localization for processing large parts for shipbuilding».
– reference: Krannendok, «Rinas weld». Available: http://www.kranendonk.com/software/rinasweld.
– reference: FreeCAD. Available : https://www.freecadweb.org/.
– reference: AENOR, «UNE-CEN/TR 14633 Welding positions. International, European and American usual designations comparison».
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SubjectTerms hyper-flexible cell
industrial robots
offline automatic system programming
shipbuilding
welding
Title Offline CAD-based Robot Programming and Welding Parametrization of a Flexible and Adaptive Robotic Cell Using Enriched CAD/CAM System for Shipbuilding
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