Multi-objective optimization of a flux switching wound field machine using a response surface-based multi-level design approach

This study introduces a novel multilevel design optimization approach for enhancing the performance of brushless flux-switching wound-field machines (FSWFMs) in electric vehicles (EVs) and industrial drives. The proposed methodology targets key performance metrics namely, high torque, efficiency, po...

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Published in:Results in engineering Vol. 25; p. 103988
Main Authors: Abunike, Chiweta E., Dowlatshahi, Milad, Far, Aliakbar Jamshidi, Okoro, Ogbonnaya I., Aphale, Sumeet S.
Format: Journal Article
Language:English
Published: Elsevier B.V 01.03.2025
Elsevier
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ISSN:2590-1230, 2590-1230
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Abstract This study introduces a novel multilevel design optimization approach for enhancing the performance of brushless flux-switching wound-field machines (FSWFMs) in electric vehicles (EVs) and industrial drives. The proposed methodology targets key performance metrics namely, high torque, efficiency, power factor, and low torque ripple through a structured sensitivity analysis categorized into non-sensitive, mild-sensitive, and strong-sensitive levels. Using the Response Surface Method (RSM), Min-Max Search, and Multi-Objective Genetic Algorithms (MOGA), the Response Surface Multi-Level Optimization (RSMLO) method effectively harmonizes these competing objectives. The optimization process resulted in an 11% increase in average torque and a 69.06% reduction in torque ripple, demonstrating significant performance gains. These results underscore the potential of the RSMLO method as a robust tool for the advanced design of electric machines, offering substantial improvements in both performance and efficiency, and positioning it as a critical framework for future EV and industrial drive applications.
AbstractList This study introduces a novel multilevel design optimization approach for enhancing the performance of brushless flux-switching wound-field machines (FSWFMs) in electric vehicles (EVs) and industrial drives. The proposed methodology targets key performance metrics namely, high torque, efficiency, power factor, and low torque ripple through a structured sensitivity analysis categorized into non-sensitive, mild-sensitive, and strong-sensitive levels. Using the Response Surface Method (RSM), Min-Max Search, and Multi-Objective Genetic Algorithms (MOGA), the Response Surface Multi-Level Optimization (RSMLO) method effectively harmonizes these competing objectives. The optimization process resulted in an 11% increase in average torque and a 69.06% reduction in torque ripple, demonstrating significant performance gains. These results underscore the potential of the RSMLO method as a robust tool for the advanced design of electric machines, offering substantial improvements in both performance and efficiency, and positioning it as a critical framework for future EV and industrial drive applications.
ArticleNumber 103988
Author Dowlatshahi, Milad
Far, Aliakbar Jamshidi
Aphale, Sumeet S.
Okoro, Ogbonnaya I.
Abunike, Chiweta E.
Author_xml – sequence: 1
  givenname: Chiweta E.
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  surname: Abunike
  fullname: Abunike, Chiweta E.
  organization: Artificial Intelligence, Robotics and Mechatronic Systems Group (ARMS), School of Engineering, University of Aberdeen, Aberdeen, AB24 3UE, United Kingdom
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  givenname: Milad
  surname: Dowlatshahi
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  givenname: Aliakbar Jamshidi
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  givenname: Ogbonnaya I.
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  surname: Okoro
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  givenname: Sumeet S.
  surname: Aphale
  fullname: Aphale, Sumeet S.
  email: s.aphale@abdn.ac.uk
  organization: Artificial Intelligence, Robotics and Mechatronic Systems Group (ARMS), School of Engineering, University of Aberdeen, Aberdeen, AB24 3UE, United Kingdom
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CitedBy_id crossref_primary_10_3390_machines13020102
crossref_primary_10_1016_j_rineng_2025_104699
crossref_primary_10_1177_09544062251365465
crossref_primary_10_1016_j_rineng_2025_106085
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Keywords Flux switching wound field machine
Sensitivity analysis method
Response surface
Torque ripple
Torque capability
Multilevel design optimization
Language English
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Snippet This study introduces a novel multilevel design optimization approach for enhancing the performance of brushless flux-switching wound-field machines (FSWFMs)...
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StartPage 103988
SubjectTerms Flux switching wound field machine
Multilevel design optimization
Response surface
Sensitivity analysis method
Torque capability
Torque ripple
Title Multi-objective optimization of a flux switching wound field machine using a response surface-based multi-level design approach
URI https://dx.doi.org/10.1016/j.rineng.2025.103988
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