Hybrid subtractive–additive manufacturing processes for high value-added metal components

Hybrid process chains lack structured decision-making tools to support advanced manufacturing strategies, consisting of a simulation-enhanced sequencing and planning of additive and subtractive processes. The paper sets out a method aiming at identifying an optimal process window for additive manufa...

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Veröffentlicht in:International journal of advanced manufacturing technology Jg. 111; H. 3-4; S. 645 - 655
Hauptverfasser: Stavropoulos, Panagiotis, Bikas, Harry, Avram, Oliver, Valente, Anna, Chryssolouris, George
Format: Journal Article
Sprache:Englisch
Veröffentlicht: London Springer London 01.11.2020
Springer Nature B.V
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ISSN:0268-3768, 1433-3015
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Abstract Hybrid process chains lack structured decision-making tools to support advanced manufacturing strategies, consisting of a simulation-enhanced sequencing and planning of additive and subtractive processes. The paper sets out a method aiming at identifying an optimal process window for additive manufacturing, while considering its integration with conventional technologies, starting from part inspection as a built-in functionality, quantifying geometrical and dimensional part deviations, and triggering an effective hybrid process recipe. The method is demonstrated on a hybrid manufacturing scenario, by dynamically sequencing laser deposition (DLM) and subtraction (milling), triggered by intermediate inspection steps to ensure consistent growth of a part.
AbstractList Hybrid process chains lack structured decision-making tools to support advanced manufacturing strategies, consisting of a simulation-enhanced sequencing and planning of additive and subtractive processes. The paper sets out a method aiming at identifying an optimal process window for additive manufacturing, while considering its integration with conventional technologies, starting from part inspection as a built-in functionality, quantifying geometrical and dimensional part deviations, and triggering an effective hybrid process recipe. The method is demonstrated on a hybrid manufacturing scenario, by dynamically sequencing laser deposition (DLM) and subtraction (milling), triggered by intermediate inspection steps to ensure consistent growth of a part.
Author Chryssolouris, George
Valente, Anna
Stavropoulos, Panagiotis
Bikas, Harry
Avram, Oliver
Author_xml – sequence: 1
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  surname: Stavropoulos
  fullname: Stavropoulos, Panagiotis
  email: pstavr@lms.mech.upatras.gr
  organization: Laboratory for Manufacturing Systems and Automation, Department of Mechanical Engineering and Aeronautics, University of Patras
– sequence: 2
  givenname: Harry
  surname: Bikas
  fullname: Bikas, Harry
  organization: Laboratory for Manufacturing Systems and Automation, Department of Mechanical Engineering and Aeronautics, University of Patras
– sequence: 3
  givenname: Oliver
  surname: Avram
  fullname: Avram, Oliver
  organization: SUPSI, Institute of Systems and Technologies for Sustainable Production
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  givenname: Anna
  surname: Valente
  fullname: Valente, Anna
  organization: SUPSI, Institute of Systems and Technologies for Sustainable Production
– sequence: 5
  givenname: George
  surname: Chryssolouris
  fullname: Chryssolouris, George
  organization: Laboratory for Manufacturing Systems and Automation, Department of Mechanical Engineering and Aeronautics, University of Patras
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Keywords Hybrid process chain
Modelling
Additive manufacturing
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PublicationTitle International journal of advanced manufacturing technology
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Springer Nature B.V
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Snippet Hybrid process chains lack structured decision-making tools to support advanced manufacturing strategies, consisting of a simulation-enhanced sequencing and...
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SubjectTerms Additive manufacturing
CAE) and Design
Computer-Aided Engineering (CAD
Decision making
Engineering
Industrial and Production Engineering
Inspection
Laser deposition
Mechanical Engineering
Media Management
Original Article
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Title Hybrid subtractive–additive manufacturing processes for high value-added metal components
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