Robust integrated production-maintenance scheduling for an evaporation network
•Coordination of production and maintenance improves resource efficiency.•Long-term fouling effects are included to achieve optimal operation.•A two-stage stochastic approach is used to tackle uncertainty.•Surrogate plant models allow the optimization is solved in real time.•A further analysis is pr...
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| Veröffentlicht in: | Computers & chemical engineering Jg. 110; S. 140 - 151 |
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| Abstract | •Coordination of production and maintenance improves resource efficiency.•Long-term fouling effects are included to achieve optimal operation.•A two-stage stochastic approach is used to tackle uncertainty.•Surrogate plant models allow the optimization is solved in real time.•A further analysis is provided through offline multi-objective optimization.
This work aims to reduce the global resource consumption in an industrial evaporation network by better tasks management and coordination. The network works in continuous, processing some products in several evaporation plants, so optimal load allocation and product-plant assignment problems appear. The plants have different features (capacity, equipment, etc.) and their performance is affected by fouling inside the heat exchangers and external factors. Hereby, the optimizer has to decide when maintenance operations have to be triggered. Therefore, a mixed production/maintenance scheduling problem arises. The plant behavior is approximated by surrogate linear models obtained experimentally, allowing thus the use of mixed-integer linear optimization routines to obtain solutions in acceptable time. Furthermore, uncertainty in the weather forecast and in the production plan is also considered via a two-stage stochastic programming approach. Finally, a trade-off analysis between other objectives of interest is given to support the decision maker. |
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| AbstractList | •Coordination of production and maintenance improves resource efficiency.•Long-term fouling effects are included to achieve optimal operation.•A two-stage stochastic approach is used to tackle uncertainty.•Surrogate plant models allow the optimization is solved in real time.•A further analysis is provided through offline multi-objective optimization.
This work aims to reduce the global resource consumption in an industrial evaporation network by better tasks management and coordination. The network works in continuous, processing some products in several evaporation plants, so optimal load allocation and product-plant assignment problems appear. The plants have different features (capacity, equipment, etc.) and their performance is affected by fouling inside the heat exchangers and external factors. Hereby, the optimizer has to decide when maintenance operations have to be triggered. Therefore, a mixed production/maintenance scheduling problem arises. The plant behavior is approximated by surrogate linear models obtained experimentally, allowing thus the use of mixed-integer linear optimization routines to obtain solutions in acceptable time. Furthermore, uncertainty in the weather forecast and in the production plan is also considered via a two-stage stochastic programming approach. Finally, a trade-off analysis between other objectives of interest is given to support the decision maker. |
| Author | Jasch, C. Méndez, C.A. de Prada, C. Palacín, C.G. Pitarch, J.L. |
| Author_xml | – sequence: 1 givenname: C.G. surname: Palacín fullname: Palacín, C.G. email: carlos.gomez@autom.uva.es organization: Systems Engineering and Automatic Control DPT, Universidad de Valladolid, C/ Real de Burgos, s/n. EII Sede Mergelina, Valladolid 47011, Spain – sequence: 2 givenname: J.L. surname: Pitarch fullname: Pitarch, J.L. organization: Systems Engineering and Automatic Control DPT, Universidad de Valladolid, C/ Real de Burgos, s/n. EII Sede Mergelina, Valladolid 47011, Spain – sequence: 3 givenname: C. surname: Jasch fullname: Jasch, C. organization: Lenzing Aktiengesellschaft, Werkstraße 2, Lenzing 4860, Austria – sequence: 4 givenname: C.A. surname: Méndez fullname: Méndez, C.A. organization: Center for Advanced Process Systems Engineering (CAPSE), INTEC (UNL - CONICET), Industrial Engineering DPT (FIQ-UNL). Güemes, Santa Fe , 3450, Argentina – sequence: 5 givenname: C. surname: de Prada fullname: de Prada, C. organization: Systems Engineering and Automatic Control DPT, Universidad de Valladolid, C/ Real de Burgos, s/n. EII Sede Mergelina, Valladolid 47011, Spain |
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| Keywords | Integration Production scheduling Fouling Similarity index Stochastic optimization Maintenance prediction |
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| SubjectTerms | Fouling Integration Maintenance prediction Production scheduling Similarity index Stochastic optimization |
| Title | Robust integrated production-maintenance scheduling for an evaporation network |
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