In-process tool point FRF identification under operational conditions using inverse stability solution
Self-excited vibrations of machine tools during cutting result in process instability, poor surface finish and reduced material removal rate. In order to obtain stability lobe diagrams to avoid chatter vibrations, tool point frequency response function (FRF) must be determined. In classical machine...
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| Vydáno v: | International journal of machine tools & manufacture Ročník 89; s. 64 - 73 |
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| Hlavní autoři: | , , |
| Médium: | Journal Article |
| Jazyk: | angličtina |
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Elsevier Ltd
01.02.2015
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| ISSN: | 0890-6955, 1879-2170 |
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| Abstract | Self-excited vibrations of machine tools during cutting result in process instability, poor surface finish and reduced material removal rate. In order to obtain stability lobe diagrams to avoid chatter vibrations, tool point frequency response function (FRF) must be determined. In classical machine tool studies, tool point FRF is obtained experimentally or analytically for the idle state of the machine. However, during cutting operations, discrepancies are frequently observed between the stability diagrams predicted by using the FRFs measured at the idle state and the actual stability of the process. These deviations can be attributed to the changes in machine tool dynamics under cutting conditions which are difficult to measure. In this study, a new identification method is proposed for the identification of in-process tool point FRFs. In this method, experimentally determined chatter frequency and corresponding axial depth of cut are used in order to identify tool point FRF. The proposed method is applied to a real machining center and by using chatter tests it is demonstrated that the tool point FRF can be accurately identified under operational conditions.
•A new in-process tool point FRF identification method is presented.•The method does not require complicated measurement equipment; but it is simply based on chatter tests which is why it is named as “inverse stability solution”.•The method is used to identify variations in tool point FRF under different rotational speeds and feed rates. |
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| AbstractList | Self-excited vibrations of machine tools during cutting result in process instability, poor surface finish and reduced material removal rate. In order to obtain stability lobe diagrams to avoid chatter vibrations, tool point frequency response function (FRF) must be determined. In classical machine tool studies, tool point FRF is obtained experimentally or analytically for the idle state of the machine. However, during cutting operations, discrepancies are frequently observed between the stability diagrams predicted by using the FRFs measured at the idle state and the actual stability of the process. These deviations can be attributed to the changes in machine tool dynamics under cutting conditions which are difficult to measure. In this study, a new identification method is proposed for the identification of in-process tool point FRFs. In this method, experimentally determined chatter frequency and corresponding axial depth of cut are used in order to identify tool point FRF. The proposed method is applied to a real machining center and by using chatter tests it is demonstrated that the tool point FRF can be accurately identified under operational conditions. Self-excited vibrations of machine tools during cutting result in process instability, poor surface finish and reduced material removal rate. In order to obtain stability lobe diagrams to avoid chatter vibrations, tool point frequency response function (FRF) must be determined. In classical machine tool studies, tool point FRF is obtained experimentally or analytically for the idle state of the machine. However, during cutting operations, discrepancies are frequently observed between the stability diagrams predicted by using the FRFs measured at the idle state and the actual stability of the process. These deviations can be attributed to the changes in machine tool dynamics under cutting conditions which are difficult to measure. In this study, a new identification method is proposed for the identification of in-process tool point FRFs. In this method, experimentally determined chatter frequency and corresponding axial depth of cut are used in order to identify tool point FRF. The proposed method is applied to a real machining center and by using chatter tests it is demonstrated that the tool point FRF can be accurately identified under operational conditions. •A new in-process tool point FRF identification method is presented.•The method does not require complicated measurement equipment; but it is simply based on chatter tests which is why it is named as “inverse stability solution”.•The method is used to identify variations in tool point FRF under different rotational speeds and feed rates. |
| Author | Özgüven, H.N. Özşahin, O. Budak, E. |
| Author_xml | – sequence: 1 givenname: O. surname: Özşahin fullname: Özşahin, O. organization: Department of Mechanical Engineering, Middle East Technical University, Ankara 06800, Turkey – sequence: 2 givenname: E. surname: Budak fullname: Budak, E. email: ebudak@sabanciuniv.edu organization: Manufacturing Research Laboratory, Sabanci University, İstanbul 81474, Turkey – sequence: 3 givenname: H.N. surname: Özgüven fullname: Özgüven, H.N. organization: Department of Mechanical Engineering, Middle East Technical University, Ankara 06800, Turkey |
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| SubjectTerms | Chatter Cutting tool materials Deviation In process dynamics identification Instability Machine tool dynamics Machine tools Machining centres Stability Vibration |
| Title | In-process tool point FRF identification under operational conditions using inverse stability solution |
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