Equivalent Modeling of Temperature Field for Amorphous Alloy 3D Wound Core Transformer for New Energy

It is of the utmost importance to accurately solve the transformer temperature field, as it governs the overall performance and operational stability of the transformer. However, the intricate structure of high- and low-voltage windings, insulating materials, and other components presents numerous c...

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Vydáno v:	Energies (Basel) Ročník 18; číslo 12; s. 3212
Hlavní autoři:	Han, Jianwei, Hou, Xiaolin, Yao, Xinglong, Yan, Yunfei, Dai, Zonghan, Wang, Xiaohui, Zhao, Peng, Zhuang, Pengzhe, Yu, Zhanyang
Médium:	Journal Article
Jazyk:	angličtina
Vydáno:	Basel MDPI AG 01.06.2025
Témata:	3D wound core transformer Analysis Boundary conditions Conductivity Copper Decomposition Efficiency Electric properties Electric transformers Energy industry equivalent thermal conductivity Finite element analysis Heat conductivity Metallic glasses Methods Simulation temperature field winding equivalent
ISSN:	1996-1073, 1996-1073
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Abstract	It is of the utmost importance to accurately solve the transformer temperature field, as it governs the overall performance and operational stability of the transformer. However, the intricate structure of high- and low-voltage windings, insulating materials, and other components presents numerous challenges for modeling. Temperature exerts a significant influence on insulation aging, and elevated temperatures can notably accelerate the degradation process of insulation materials, reducing their service life and increasing the risk of electrical failures. In view of this, this paper proposes an equivalent modeling method of the temperature field of the transformer HLV winding and studies the refined modeling of the winding part. First of all, in order to reduce the difficulty of temperature field modeling, based on the principle of constant thermal resistance, the fine high- and low-voltage windings are equivalent to large conductors, and the equivalent thermal conductivity coefficient of the high- and low-voltage windings is obtained, which improves the calculation accuracy and shortens the calculation time. Secondly, we verify the feasibility of the equivalent model before and after the simulation, analyze the influence of different boundary conditions on the winding temperature field distribution, and predict the local hotspot location and temperature trend. Finally, a 50 kVA amorphous alloy winding-core transformer is tested on different prototypes to verify the effectiveness of the proposed method.
AbstractList	It is of the utmost importance to accurately solve the transformer temperature field, as it governs the overall performance and operational stability of the transformer. However, the intricate structure of high- and low-voltage windings, insulating materials, and other components presents numerous challenges for modeling. Temperature exerts a significant influence on insulation aging, and elevated temperatures can notably accelerate the degradation process of insulation materials, reducing their service life and increasing the risk of electrical failures. In view of this, this paper proposes an equivalent modeling method of the temperature field of the transformer HLV winding and studies the refined modeling of the winding part. First of all, in order to reduce the difficulty of temperature field modeling, based on the principle of constant thermal resistance, the fine high- and low-voltage windings are equivalent to large conductors, and the equivalent thermal conductivity coefficient of the high- and low-voltage windings is obtained, which improves the calculation accuracy and shortens the calculation time. Secondly, we verify the feasibility of the equivalent model before and after the simulation, analyze the influence of different boundary conditions on the winding temperature field distribution, and predict the local hotspot location and temperature trend. Finally, a 50 kVA amorphous alloy winding-core transformer is tested on different prototypes to verify the effectiveness of the proposed method.
Audience	Academic
Author	Zhuang, Pengzhe Hou, Xiaolin Yu, Zhanyang Wang, Xiaohui Han, Jianwei Zhao, Peng Yao, Xinglong Yan, Yunfei Dai, Zonghan
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Cites_doi	10.1016/j.ijthermalsci.2006.04.012 10.1109/TTE.2021.3097876 10.1109/TIA.2021.3053500 10.1016/j.scriptamat.2022.114537 10.1109/TIA.2009.2023561 10.1016/j.ijthermalsci.2019.106009 10.1109/TEC.2020.3031858 10.1109/TEC.2005.847979 10.1109/TIE.2019.2910031 10.1038/s42005-021-00653-w 10.1109/TIA.2017.2648780 10.1109/TMAG.2012.2198442 10.1016/j.ijheatmasstransfer.2020.119889 10.1109/EI250167.2020.9347192 10.1016/j.applthermaleng.2023.121558 10.1016/j.anucene.2022.109420 10.1109/ICET55676.2022.9824027 10.1021/acsnano.6b07836 10.1109/TIA.2013.2263271 10.1016/j.jnucmat.2014.12.042 10.1016/j.apenergy.2020.115344 10.1109/TIE.2018.2875635
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SubjectTerms	3D wound core transformer Analysis Boundary conditions Conductivity Copper Decomposition Efficiency Electric properties Electric transformers Energy industry equivalent thermal conductivity Finite element analysis Heat conductivity Metallic glasses Methods Simulation temperature field winding equivalent
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Title	Equivalent Modeling of Temperature Field for Amorphous Alloy 3D Wound Core Transformer for New Energy
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