A new approach to the analysis of homogeneous transfer lines with unreliable buffers subject to time-dependent failure

This paper presents a new analytical approach to the analysis of transfer lines with unreliable machines and unreliable buffers running in a steady state. The buffers are assumed to be subject to time-dependent failure, i.e. they can fail in any condition, even when not loaded. As the most common re...

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Vydáno v:	International journal of production research Ročník 58; číslo 21; s. 6707 - 6723
Hlavní autoři:	Xia, Beixin, Wang, Chen, Gao, Ya, Peng, Yunfang, Liu, Lei
Médium:	Journal Article
Jazyk:	angličtina
Vydáno:	London Taylor & Francis 01.11.2020 Taylor & Francis LLC
Témata:	accumulating conveyor Algorithms Buffers Continuous flow continuous model Decomposition decomposition method Failure analysis generalised exponential distribution Probability distribution functions Time dependence time-dependent failure Transfer lines
ISSN:	0020-7543, 1366-588X
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Abstract	This paper presents a new analytical approach to the analysis of transfer lines with unreliable machines and unreliable buffers running in a steady state. The buffers are assumed to be subject to time-dependent failure, i.e. they can fail in any condition, even when not loaded. As the most common representative of this type of buffer, accumulating conveyors are widely adopted in actual transfer lines. In this paper, a continuous model is established for such transfer lines in which the part flow is approximated by a continuous flow. Then, an efficient decomposition method based on a generalised exponential distribution is proposed to analyse the model. A new set of decomposition equations that take into account the mechanism of time-dependent failure are derived and then solved by an advanced algorithm. Extensive numerical experiments are performed. The results show that the proposed method is valid and efficient.
AbstractList	This paper presents a new analytical approach to the analysis of transfer lines with unreliable machines and unreliable buffers running in a steady state. The buffers are assumed to be subject to time-dependent failure, i.e. they can fail in any condition, even when not loaded. As the most common representative of this type of buffer, accumulating conveyors are widely adopted in actual transfer lines. In this paper, a continuous model is established for such transfer lines in which the part flow is approximated by a continuous flow. Then, an efficient decomposition method based on a generalised exponential distribution is proposed to analyse the model. A new set of decomposition equations that take into account the mechanism of time-dependent failure are derived and then solved by an advanced algorithm. Extensive numerical experiments are performed. The results show that the proposed method is valid and efficient.
Author	Gao, Ya Wang, Chen Peng, Yunfang Xia, Beixin Liu, Lei
Author_xml	– sequence: 1 givenname: Beixin surname: Xia fullname: Xia, Beixin organization: School of Management, Shanghai University – sequence: 2 givenname: Chen surname: Wang fullname: Wang, Chen organization: School of Management, Shanghai University – sequence: 3 givenname: Ya surname: Gao fullname: Gao, Ya organization: School of Mechatronics Engineering and Automation, Shanghai University – sequence: 4 givenname: Yunfang surname: Peng fullname: Peng, Yunfang email: yfpeng@t.shu.edu.cn organization: School of Management, Shanghai University – sequence: 5 givenname: Lei surname: Liu fullname: Liu, Lei organization: Department of World Wide Operation, Apple Inc
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SubjectTerms	accumulating conveyor Algorithms Buffers Continuous flow continuous model Decomposition decomposition method Failure analysis generalised exponential distribution Probability distribution functions Time dependence time-dependent failure Transfer lines
Title	A new approach to the analysis of homogeneous transfer lines with unreliable buffers subject to time-dependent failure
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