An Optimization Workflow in Design for Additive Manufacturing

Additive Manufacturing (AM) brought a revolution in parts design and production. It enables the possibility to obtain objects with complex geometries and to exploit structural optimization algorithms. Nevertheless, AM is far from being a mature technology and advances are still needed from different...

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Vydáno v:Applied sciences Ročník 11; číslo 6; s. 2572
Hlavní autoři: Rosso, Stefano, Uriati, Federico, Grigolato, Luca, Meneghello, Roberto, Concheri, Gianmaria, Savio, Gianpaolo
Médium: Journal Article
Jazyk:angličtina
Vydáno: Basel MDPI AG 01.03.2021
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ISSN:2076-3417, 2076-3417
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Abstract Additive Manufacturing (AM) brought a revolution in parts design and production. It enables the possibility to obtain objects with complex geometries and to exploit structural optimization algorithms. Nevertheless, AM is far from being a mature technology and advances are still needed from different perspectives. Among these, the literature highlights the need of improving the frameworks that describe the design process and taking full advantage of the possibilities offered by AM. This work aims to propose a workflow for AM guiding the designer during the embodiment design phase, from the engineering requirements to the production of the final part. The main aspects are the optimization of the dimensions and the topology of the parts, to take into consideration functional and manufacturing requirements, and to validate the geometric model by computer-aided engineering software. Moreover, a case study dealing with the redesign of a piston rod is presented, in which the proposed workflow is adopted. Results show the effectiveness of the workflow when applied to cases in which structural optimization could bring an advantage in the design of a part and the pros and cons of the choices made during the design phases were highlighted.
AbstractList Additive Manufacturing (AM) brought a revolution in parts design and production. It enables the possibility to obtain objects with complex geometries and to exploit structural optimization algorithms. Nevertheless, AM is far from being a mature technology and advances are still needed from different perspectives. Among these, the literature highlights the need of improving the frameworks that describe the design process and taking full advantage of the possibilities offered by AM. This work aims to propose a workflow for AM guiding the designer during the embodiment design phase, from the engineering requirements to the production of the final part. The main aspects are the optimization of the dimensions and the topology of the parts, to take into consideration functional and manufacturing requirements, and to validate the geometric model by computer-aided engineering software. Moreover, a case study dealing with the redesign of a piston rod is presented, in which the proposed workflow is adopted. Results show the effectiveness of the workflow when applied to cases in which structural optimization could bring an advantage in the design of a part and the pros and cons of the choices made during the design phases were highlighted.
Author Grigolato, Luca
Rosso, Stefano
Meneghello, Roberto
Uriati, Federico
Savio, Gianpaolo
Concheri, Gianmaria
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SubjectTerms Additive manufacturing
CAE
computational geometry
Computer aided engineering
design for additive manufacturing
Design techniques
design workflow
DfAM
Optimization techniques
Process planning
Product design
Product development
size optimization
Software
topology optimization
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Title An Optimization Workflow in Design for Additive Manufacturing
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