An Optimization Workflow in Design for Additive Manufacturing
Additive Manufacturing (AM) brought a revolution in parts design and production. It enables the possibility to obtain objects with complex geometries and to exploit structural optimization algorithms. Nevertheless, AM is far from being a mature technology and advances are still needed from different...
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| Vydáno v: | Applied sciences Ročník 11; číslo 6; s. 2572 |
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| Médium: | Journal Article |
| Jazyk: | angličtina |
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Basel
MDPI AG
01.03.2021
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| ISSN: | 2076-3417, 2076-3417 |
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| Abstract | Additive Manufacturing (AM) brought a revolution in parts design and production. It enables the possibility to obtain objects with complex geometries and to exploit structural optimization algorithms. Nevertheless, AM is far from being a mature technology and advances are still needed from different perspectives. Among these, the literature highlights the need of improving the frameworks that describe the design process and taking full advantage of the possibilities offered by AM. This work aims to propose a workflow for AM guiding the designer during the embodiment design phase, from the engineering requirements to the production of the final part. The main aspects are the optimization of the dimensions and the topology of the parts, to take into consideration functional and manufacturing requirements, and to validate the geometric model by computer-aided engineering software. Moreover, a case study dealing with the redesign of a piston rod is presented, in which the proposed workflow is adopted. Results show the effectiveness of the workflow when applied to cases in which structural optimization could bring an advantage in the design of a part and the pros and cons of the choices made during the design phases were highlighted. |
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| AbstractList | Additive Manufacturing (AM) brought a revolution in parts design and production. It enables the possibility to obtain objects with complex geometries and to exploit structural optimization algorithms. Nevertheless, AM is far from being a mature technology and advances are still needed from different perspectives. Among these, the literature highlights the need of improving the frameworks that describe the design process and taking full advantage of the possibilities offered by AM. This work aims to propose a workflow for AM guiding the designer during the embodiment design phase, from the engineering requirements to the production of the final part. The main aspects are the optimization of the dimensions and the topology of the parts, to take into consideration functional and manufacturing requirements, and to validate the geometric model by computer-aided engineering software. Moreover, a case study dealing with the redesign of a piston rod is presented, in which the proposed workflow is adopted. Results show the effectiveness of the workflow when applied to cases in which structural optimization could bring an advantage in the design of a part and the pros and cons of the choices made during the design phases were highlighted. |
| Author | Grigolato, Luca Rosso, Stefano Meneghello, Roberto Uriati, Federico Savio, Gianpaolo Concheri, Gianmaria |
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| SubjectTerms | Additive manufacturing CAE computational geometry Computer aided engineering design for additive manufacturing Design techniques design workflow DfAM Optimization techniques Process planning Product design Product development size optimization Software topology optimization |
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| Title | An Optimization Workflow in Design for Additive Manufacturing |
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| Volume | 11 |
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