Cold sintering of microwave dielectric ceramics and devices
Microwave (MW) dielectric ceramics are used in numerous electronic components for modern wireless communication systems, including antennas, resonators, capacitors and filters. However, to date, MW ceramics are manufactured by an energy-intensive, conventional high-temperature (> 1000 °C) sinteri...
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| Published in: | Journal of materials research Vol. 36; no. 2; pp. 333 - 349 |
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| Main Authors: | , , , , , , , |
| Format: | Journal Article |
| Language: | English |
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Springer International Publishing
01.01.2021
Springer Nature B.V |
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| ISSN: | 0884-2914, 2044-5326 |
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| Abstract | Microwave (MW) dielectric ceramics are used in numerous electronic components for modern wireless communication systems, including antennas, resonators, capacitors and filters. However, to date, MW ceramics are manufactured by an energy-intensive, conventional high-temperature (> 1000 °C) sintering technology and thus cannot be co-sintered with low melting point and base electrodes (Ag, Al, etc., < 1000 °C), nor directly integrated with polymers (< 200 °C). Cold sintering is able to densify ceramics at < 200 °C via a combination of external pressure and a transient liquid phase, reducing the energy consumed and facilitating greater integration with dissimilar materials. This review outlines the basics of MW ceramics alongside the mechanism of cold sintering. Recent developments in cold sintering of MW ceramics, composites and devices are described, emphasizing new materials and progress towards component/device fabrication. Future prospects and critical issues for advancing cold-sintered MW materials and devices, such as unclear mechanism, low
Q
×
f
values and poor mechanical properties, are discussed.
Graphic abstract |
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| AbstractList | Microwave (MW) dielectric ceramics are used in numerous electronic components for modern wireless communication systems, including antennas, resonators, capacitors and filters. However, to date, MW ceramics are manufactured by an energy-intensive, conventional high-temperature (> 1000 °C) sintering technology and thus cannot be co-sintered with low melting point and base electrodes (Ag, Al, etc., < 1000 °C), nor directly integrated with polymers (< 200 °C). Cold sintering is able to densify ceramics at < 200 °C via a combination of external pressure and a transient liquid phase, reducing the energy consumed and facilitating greater integration with dissimilar materials. This review outlines the basics of MW ceramics alongside the mechanism of cold sintering. Recent developments in cold sintering of MW ceramics, composites and devices are described, emphasizing new materials and progress towards component/device fabrication. Future prospects and critical issues for advancing cold-sintered MW materials and devices, such as unclear mechanism, low Q × f values and poor mechanical properties, are discussed.Graphic abstract Microwave (MW) dielectric ceramics are used in numerous electronic components for modern wireless communication systems, including antennas, resonators, capacitors and filters. However, to date, MW ceramics are manufactured by an energy-intensive, conventional high-temperature (> 1000 °C) sintering technology and thus cannot be co-sintered with low melting point and base electrodes (Ag, Al, etc., < 1000 °C), nor directly integrated with polymers (< 200 °C). Cold sintering is able to densify ceramics at < 200 °C via a combination of external pressure and a transient liquid phase, reducing the energy consumed and facilitating greater integration with dissimilar materials. This review outlines the basics of MW ceramics alongside the mechanism of cold sintering. Recent developments in cold sintering of MW ceramics, composites and devices are described, emphasizing new materials and progress towards component/device fabrication. Future prospects and critical issues for advancing cold-sintered MW materials and devices, such as unclear mechanism, low Q × f values and poor mechanical properties, are discussed. Graphic abstract |
| Author | Jiang, Juan Wang, Dawei Wang, Ge Li, Linhao Lu, Zhilun Reaney, Ian M. Song, Kaixin Zhou, Di |
| Author_xml | – sequence: 1 givenname: Dawei surname: Wang fullname: Wang, Dawei email: wangdawei102@gmail.com organization: Department of Materials Science and Engineering, University of Sheffield, Shenzhen Institute of Advanced Electronic Materials, Shenzhen Institutes of Advanced Technology, Chinese Academy of Sciences – sequence: 2 givenname: Linhao surname: Li fullname: Li, Linhao organization: Department of Materials Science and Engineering, University of Sheffield – sequence: 3 givenname: Juan surname: Jiang fullname: Jiang, Juan organization: Department of Materials Science and Engineering, University of Sheffield, Faculty of Materials Science and Engineering, Hubei University – sequence: 4 givenname: Zhilun surname: Lu fullname: Lu, Zhilun organization: Department of Materials Science and Engineering, University of Sheffield – sequence: 5 givenname: Ge orcidid: 0000-0003-1842-8067 surname: Wang fullname: Wang, Ge organization: Department of Materials Science and Engineering, University of Sheffield – sequence: 6 givenname: Kaixin surname: Song fullname: Song, Kaixin organization: College of Electronics Information, Hangzhou Dianzi University – sequence: 7 givenname: Di surname: Zhou fullname: Zhou, Di organization: Electronic Materials Research Laboratory, Key Laboratory of the Ministry of Education & International Center for Dielectric Research, School of Electronic Science and Engineering, Xi’an Jiaotong University – sequence: 8 givenname: Ian M. surname: Reaney fullname: Reaney, Ian M. email: i.m.reaney@sheffield.ac.uk organization: Department of Materials Science and Engineering, University of Sheffield |
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| Snippet | Microwave (MW) dielectric ceramics are used in numerous electronic components for modern wireless communication systems, including antennas, resonators,... |
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| SubjectTerms | Applied and Technical Physics Biomaterials Ceramics Chemistry and Materials Science Cold Cold pressing Cold sintering Crystal structure Dissimilar materials Electrodes Electrolytes Electronic components External pressure High temperature Hot pressing Inorganic Chemistry Invited Feature Paper-Review Liquid phases Materials Engineering Materials research Materials Science Mechanical properties Melting points Nanotechnology Sintering Temperature Wireless communication systems |
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| Title | Cold sintering of microwave dielectric ceramics and devices |
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