Bio‐Based Packaging Materials from Post‐Consumer Cotton Textiles
This study aims to convert cotton‐based post‐consumer textile waste to biodegradable paper, which not only addresses the discarding of waste but also provides a second use of cotton. The post‐consumer garment made with cotton was decolorized by stripping with concentrated NaOH and hydrose. Afterward...
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| Published in: | Advances in polymer technology Vol. 2024; no. 1 |
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| Main Authors: | , , , , , , , |
| Format: | Journal Article |
| Language: | English |
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John Wiley & Sons, Inc
2024
Wiley |
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| ISSN: | 0730-6679, 1098-2329 |
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| Abstract | This study aims to convert cotton‐based post‐consumer textile waste to biodegradable paper, which not only addresses the discarding of waste but also provides a second use of cotton. The post‐consumer garment made with cotton was decolorized by stripping with concentrated NaOH and hydrose. Afterwards, it was chopped, ground, and treated with NaOH solutions. The paper was prepared through a wet‐laid process by mixing carboxymethyl cellulose as a binder with chopped cotton textiles. To reduce water absorbency, the uncoated paper was coated with thermoplastic polyurethane (TPU) using heat pressing technique. The surface morphology and chemical structure of uncoated pristine paper, coated paper, and TPU films were conducted using SEM and FTIR studies. The tensile strength, contact angle, air permeability, and biodegradability tests were investigated according to the standard methods. The tensile properties of the papers were increased after TPU coating, accounting well around 28% compared to the uncoated pristine paper. The elongation at the break of the coated paper was at least 40% greater than the uncoated pristine paper. The coated paper displayed a higher water contact angle of 100°, even after 10 min. The lower air permeability was observed in the coated paper due to TPU film blocking the free spaces of the paper. The TPU‐coated paper exhibited a weight loss of 48.1%–59.8% after 90 days, whereas the uncoated paper was 100% decomposed after 60 days. The burning of post‐consumer cotton textile waste (PCCTW) paper generated ashes resembling those of burning paper, implying clean and environmental friendly biodegradation. The papers can replace the petroleum–plastic materials and serve as food and other packaging applications. |
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| AbstractList | This study aims to convert cotton‐based post‐consumer textile waste to biodegradable paper, which not only addresses the discarding of waste but also provides a second use of cotton. The post‐consumer garment made with cotton was decolorized by stripping with concentrated NaOH and hydrose. Afterwards, it was chopped, ground, and treated with NaOH solutions. The paper was prepared through a wet‐laid process by mixing carboxymethyl cellulose as a binder with chopped cotton textiles. To reduce water absorbency, the uncoated paper was coated with thermoplastic polyurethane (TPU) using heat pressing technique. The surface morphology and chemical structure of uncoated pristine paper, coated paper, and TPU films were conducted using SEM and FTIR studies. The tensile strength, contact angle, air permeability, and biodegradability tests were investigated according to the standard methods. The tensile properties of the papers were increased after TPU coating, accounting well around 28% compared to the uncoated pristine paper. The elongation at the break of the coated paper was at least 40% greater than the uncoated pristine paper. The coated paper displayed a higher water contact angle of 100°, even after 10 min. The lower air permeability was observed in the coated paper due to TPU film blocking the free spaces of the paper. The TPU‐coated paper exhibited a weight loss of 48.1%–59.8% after 90 days, whereas the uncoated paper was 100% decomposed after 60 days. The burning of post‐consumer cotton textile waste (PCCTW) paper generated ashes resembling those of burning paper, implying clean and environmental friendly biodegradation. The papers can replace the petroleum–plastic materials and serve as food and other packaging applications. This study aims to convert cotton-based post-consumer textile waste to biodegradable paper, which not only addresses the discarding of waste but also provides a second use of cotton. The post-consumer garment made with cotton was decolorized by stripping with concentrated NaOH and hydrose. Afterwards, it was chopped, ground, and treated with NaOH solutions. The paper was prepared through a wet-laid process by mixing carboxymethyl cellulose as a binder with chopped cotton textiles. To reduce water absorbency, the uncoated paper was coated with thermoplastic polyurethane (TPU) using heat pressing technique. The surface morphology and chemical structure of uncoated pristine paper, coated paper, and TPU films were conducted using SEM and FTIR studies. The tensile strength, contact angle, air permeability, and biodegradability tests were investigated according to the standard methods. The tensile properties of the papers were increased after TPU coating, accounting well around 28% compared to the uncoated pristine paper. The elongation at the break of the coated paper was at least 40% greater than the uncoated pristine paper. The coated paper displayed a higher water contact angle of 100°, even after 10min. The lower air permeability was observed in the coated paper due to TPU film blocking the free spaces of the paper. The TPU-coated paper exhibited a weight loss of 48.1%-59.8% after 90 days, whereas the uncoated paper was 100% decomposed after 60 days. The burning of post-consumer cotton textile waste (PCCTW) paper generated ashes resembling those of burning paper, implying clean and environmental friendly biodegradation. The papers can replace the petroleum-plastic materials and serve as food and other packaging applications. |
| Audience | Academic |
| Author | Bhat, Gajanan Islam, Md Imranul Islam, Khairul Islam, Tarikul Islam, Md. Azharul Shiddique, Md. Nura Alam Hosen, Md. Dulal Bashar, M Mahbubul |
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| References | e_1_2_10_23_2 e_1_2_10_20_2 e_1_2_10_21_2 American Society for Testing & Materials (e_1_2_10_22_2) 1987; 15 e_1_2_10_1_2 e_1_2_10_3_2 e_1_2_10_17_2 e_1_2_10_2_2 e_1_2_10_18_2 e_1_2_10_39_2 e_1_2_10_5_2 e_1_2_10_15_2 e_1_2_10_38_2 e_1_2_10_4_2 e_1_2_10_16_2 e_1_2_10_37_2 e_1_2_10_7_2 e_1_2_10_13_2 e_1_2_10_36_2 e_1_2_10_6_2 e_1_2_10_14_2 e_1_2_10_35_2 e_1_2_10_9_2 e_1_2_10_11_2 e_1_2_10_34_2 e_1_2_10_8_2 e_1_2_10_12_2 e_1_2_10_33_2 e_1_2_10_32_2 e_1_2_10_10_2 e_1_2_10_31_2 e_1_2_10_30_2 Small M. (e_1_2_10_19_2) 2018 e_1_2_10_28_2 e_1_2_10_29_2 e_1_2_10_26_2 e_1_2_10_27_2 e_1_2_10_24_2 e_1_2_10_25_2 |
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| SubjectTerms | Biodegradation Cellulose Consumer behavior Cotton fabrics Cotton textiles Packaging Permeability Polyurethanes Thermoplastics |
| Title | Bio‐Based Packaging Materials from Post‐Consumer Cotton Textiles |
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