A rapid and precision hot embossing of LGP micro-arch lens array inside core microgrooves: simulation and experiment

The hot embossing needs the heat preservation for precision micro-forming, thus leading to inefficiency. A hot embossing of polymer micro-arch lens array in half molten is proposed for the application of light guide plate (LGP). It only performs a thermal deformation for micron-scale surface layer t...

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Published in:	International journal of advanced manufacturing technology Vol. 95; no. 1-4; pp. 171 - 180
Main Authors:	Xie, Jin, Jiang, Yuning, Liu, Jinan, Man, Tianrong
Format:	Journal Article
Language:	English
Published:	London Springer London 01.03.2018 Springer Nature B.V
Subjects:	Arches Arrays CAE) and Design Computer simulation Computer-Aided Engineering (CAD Deformation Embossing Engineering Industrial and Production Engineering Irradiance Lenses Light Mathematical models Mechanical Engineering Media Management Original Article Parameters Plates (structural members) Surface layers Micro-grinding Microlens array LGP Hot embossing Die core Micro-optics
ISSN:	0268-3768, 1433-3015
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Abstract	The hot embossing needs the heat preservation for precision micro-forming, thus leading to inefficiency. A hot embossing of polymer micro-arch lens array in half molten is proposed for the application of light guide plate (LGP). It only performs a thermal deformation for micron-scale surface layer to be squeezed into core microgrooves. First, the micro-optic illumination of LGP was analyzed to design the micro-arch lens array; then the micro-grinding was employed to machine smooth microgrooves on ceramic core die; finally, the hot embossing experiments were conducted to adjust the thermal and structural parameters for modeling micro-arch height. It is shown that the micro-arch lens array may be rapidly and precisely formed inside the core microgrooves in half molten. The micro-arch height reaches 22 μm at a loading time of 5 s. The loading temperature and the core microgroove angle greatly influence the micro-arch height. The parameterized model of micro-arch height and radius may be used to optimize the hot embossing variables and the core microgroove parameters. The LGP patterned with the micro-arch lens array increases the irradiance intensity by 16% and its uniformity by 210% compared with smooth one, respectively.
AbstractList	The hot embossing needs the heat preservation for precision micro-forming, thus leading to inefficiency. A hot embossing of polymer micro-arch lens array in half molten is proposed for the application of light guide plate (LGP). It only performs a thermal deformation for micron-scale surface layer to be squeezed into core microgrooves. First, the micro-optic illumination of LGP was analyzed to design the micro-arch lens array; then the micro-grinding was employed to machine smooth microgrooves on ceramic core die; finally, the hot embossing experiments were conducted to adjust the thermal and structural parameters for modeling micro-arch height. It is shown that the micro-arch lens array may be rapidly and precisely formed inside the core microgrooves in half molten. The micro-arch height reaches 22 μm at a loading time of 5 s. The loading temperature and the core microgroove angle greatly influence the micro-arch height. The parameterized model of micro-arch height and radius may be used to optimize the hot embossing variables and the core microgroove parameters. The LGP patterned with the micro-arch lens array increases the irradiance intensity by 16% and its uniformity by 210% compared with smooth one, respectively. The hot embossing needs the heat preservation for precision micro-forming, thus leading to inefficiency. A hot embossing of polymer micro-arch lens array in half molten is proposed for the application of light guide plate (LGP). It only performs a thermal deformation for micron-scale surface layer to be squeezed into core microgrooves. First, the micro-optic illumination of LGP was analyzed to design the micro-arch lens array; then the micro-grinding was employed to machine smooth microgrooves on ceramic core die; finally, the hot embossing experiments were conducted to adjust the thermal and structural parameters for modeling micro-arch height. It is shown that the micro-arch lens array may be rapidly and precisely formed inside the core microgrooves in half molten. The micro-arch height reaches 22 μm at a loading time of 5 s. The loading temperature and the core microgroove angle greatly influence the micro-arch height. The parameterized model of micro-arch height and radius may be used to optimize the hot embossing variables and the core microgroove parameters. The LGP patterned with the micro-arch lens array increases the irradiance intensity by 16% and its uniformity by 210% compared with smooth one, respectively.
Author	Liu, Jinan Man, Tianrong Jiang, Yuning Xie, Jin
Author_xml	– sequence: 1 givenname: Jin surname: Xie fullname: Xie, Jin email: jinxie@scut.edu.cn organization: School of Mechanical & Automotive Engineering, South China University of Technology – sequence: 2 givenname: Yuning surname: Jiang fullname: Jiang, Yuning organization: School of Mechanical & Automotive Engineering, South China University of Technology – sequence: 3 givenname: Jinan surname: Liu fullname: Liu, Jinan organization: School of Mechanical & Automotive Engineering, South China University of Technology – sequence: 4 givenname: Tianrong surname: Man fullname: Man, Tianrong organization: School of Mechanical & Automotive Engineering, South China University of Technology
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Cites_doi	10.1016/j.compstruct.2016.01.023 10.1016/j.jmatprotec.2015.05.032 10.1088/0960-1317/18/3/035006 10.1016/j.infrared.2005.10.002 10.1016/j.mee.2016.01.030 10.1016/j.infrared.2015.09.024 10.1016/j.enconman.2016.02.023 10.1016/j.compositesa.2015.10.034 10.1016/j.apsusc.2016.03.116 10.1007/s00170-014-6712-8 10.1007/s00170-015-7602-4 10.1007/s001700170056 10.14257/ijast.2016.89.01 10.1007/s00170-016-8757-3 10.1007/s001700070005 10.1016/j.jmatprotec.2015.08.027 10.1007/s12541-012-0242-9 10.1016/j.ijleo.2013.08.021 10.1007/s00542-005-0073-z
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Snippet	The hot embossing needs the heat preservation for precision micro-forming, thus leading to inefficiency. A hot embossing of polymer micro-arch lens array in...
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SubjectTerms	Arches Arrays CAE) and Design Computer simulation Computer-Aided Engineering (CAD Deformation Embossing Engineering Industrial and Production Engineering Irradiance Lenses Light Mathematical models Mechanical Engineering Media Management Original Article Parameters Plates (structural members) Surface layers
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Title	A rapid and precision hot embossing of LGP micro-arch lens array inside core microgrooves: simulation and experiment
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