Recycled Tire Rubber in Additive Manufacturing: Selective Laser Sintering for Polymer-Ground Rubber Composites

Natural and synthetic rubber is gaining increased interest in various industrial applications and daily life sectors (automotive industry, acoustic and electrical isolators, adhesives, impermeable surfaces, and others) due to its remarkable physicomechanical properties, excellent durability, and abr...

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Published in:Applied sciences Vol. 11; no. 18; p. 8778
Main Authors: Toncheva, Antoniya, Brison, Loïc, Dubois, Philippe, Laoutid, Fouad
Format: Journal Article
Language:English
Published: Basel MDPI AG 01.09.2021
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ISSN:2076-3417, 2076-3417
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Abstract Natural and synthetic rubber is gaining increased interest in various industrial applications and daily life sectors (automotive industry, acoustic and electrical isolators, adhesives, impermeable surfaces, and others) due to its remarkable physicomechanical properties, excellent durability, and abrasive resistance. These great characteristics are accompanied by some recycling difficulties of the final products, particularly originated from the tire waste rubber industry. In this study, recycled tire rubber was incorporated in polymer matrices using selective laser sintering as 3D printing technology. Two polymers were used-polyamide and thermoplastic polyurethane, for their rigid and elastomeric properties, respectively. Polymer composites containing various tire powder amounts, up to 40 wt.%, were prepared by physical blending. The final materials’ morphological characteristics, mechanical properties, and thermal stability were evaluated. The proposed ambitious additive manufacturing approach looked over also some of the major aspects to be considered during the 3D printing procedure. In addition, examples of printed prototypes with potential applications were also proposed revealing the potential of the recycled tire rubber-loaded composites.
AbstractList Natural and synthetic rubber is gaining increased interest in various industrial applications and daily life sectors (automotive industry, acoustic and electrical isolators, adhesives, impermeable surfaces, and others) due to its remarkable physicomechanical properties, excellent durability, and abrasive resistance. These great characteristics are accompanied by some recycling difficulties of the final products, particularly originated from the tire waste rubber industry. In this study, recycled tire rubber was incorporated in polymer matrices using selective laser sintering as 3D printing technology. Two polymers were used-polyamide and thermoplastic polyurethane, for their rigid and elastomeric properties, respectively. Polymer composites containing various tire powder amounts, up to 40 wt.%, were prepared by physical blending. The final materials’ morphological characteristics, mechanical properties, and thermal stability were evaluated. The proposed ambitious additive manufacturing approach looked over also some of the major aspects to be considered during the 3D printing procedure. In addition, examples of printed prototypes with potential applications were also proposed revealing the potential of the recycled tire rubber-loaded composites.
Author Brison, Loïc
Dubois, Philippe
Laoutid, Fouad
Toncheva, Antoniya
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  surname: Dubois
  fullname: Dubois, Philippe
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  surname: Laoutid
  fullname: Laoutid, Fouad
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SubjectTerms 3-D printers
3D printing
Additive manufacturing
Additives
Composite materials
Heat resistance
High density polyethylenes
Impact strength
Laser sintering
Mechanical properties
Morphology
Outdoor air quality
Particle size
polyamide
polymer composites
Polymers
Rapid prototyping
recycled tire rubber
Rubber
Scanning electron microscopy
Software
thermoplastic polyurethane
Tires
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Title Recycled Tire Rubber in Additive Manufacturing: Selective Laser Sintering for Polymer-Ground Rubber Composites
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