Design and implementation of an innovative canned cycle for variable pitch thread cutting on CNC milling machines

This paper presents the development of a new canned cycle for CNC milling machines capable of cutting threads with variable pitch, addressing a significant limitation in modern CNC systems. While existing CNC milling machines provide canned cycles for thread cutting, they lack the capability to prog...

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Published in:	International journal of advanced manufacturing technology Vol. 130; no. 9-10; pp. 4635 - 4648
Main Authors:	Omirou, Sotiris L., Chasos, Charalambos A.
Format:	Journal Article
Language:	English
Published:	London Springer London 01.02.2024 Springer Nature B.V
Subjects:	Advanced manufacturing technologies Algorithms CAE) and Design Computer-Aided Engineering (CAD Control boards Controllers Design Engineering G codes Industrial and Production Engineering Manufacturing Mechanical Engineering Media Management Milling machines Numerical controls Original Article Thread cutting CNC machining Canned cycles Interpolation algorithms Milling
ISSN:	0268-3768, 1433-3015
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Abstract	This paper presents the development of a new canned cycle for CNC milling machines capable of cutting threads with variable pitch, addressing a significant limitation in modern CNC systems. While existing CNC milling machines provide canned cycles for thread cutting, they lack the capability to program variable pitch, necessitating reliance on CAM systems. In response, the proposed canned cycle offers increased flexibility, quicker setup times, and reduced dependence on CAM systems. The cycle accommodates both internal and external threads, supports left-hand or right-hand threading, and incorporates a user-friendly control panel for easy programming. To validate its efficiency, the canned cycle is implemented using a G-code parametric algorithm, and a series of simulation tests are conducted. The results demonstrate the viability and advantages of the new CNC milling feature in cutting threads with variable pitch, opening up possibilities for various mechanical applications.
AbstractList	This paper presents the development of a new canned cycle for CNC milling machines capable of cutting threads with variable pitch, addressing a significant limitation in modern CNC systems. While existing CNC milling machines provide canned cycles for thread cutting, they lack the capability to program variable pitch, necessitating reliance on CAM systems. In response, the proposed canned cycle offers increased flexibility, quicker setup times, and reduced dependence on CAM systems. The cycle accommodates both internal and external threads, supports left-hand or right-hand threading, and incorporates a user-friendly control panel for easy programming. To validate its efficiency, the canned cycle is implemented using a G-code parametric algorithm, and a series of simulation tests are conducted. The results demonstrate the viability and advantages of the new CNC milling feature in cutting threads with variable pitch, opening up possibilities for various mechanical applications.
Author	Omirou, Sotiris L. Chasos, Charalambos A.
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References	Rodriguez-AlabandaORomeroPEGuerrero-VacaGApplication of Custom Macro B high level CNC programming language in a five-axis milling machine for drilling holes distributed in axi-symmetric working planesProcedia Manuf20194197698310.1016/j.promfg.2019.10.023ISSN 2351-9789 Araujo AC, Silveira JL (2006) Thrilling: An application of thread milling process. IV Congresso Nacional de Engenharia Mecânica, Recife, Brazil. ⟨hal-03212330⟩. Available at: https://hal.science/hal-03212330/document TaoRQingyouLYonghuaCVariable pitch helical drive in-pipe robotInt J Rob Autom201631326327110.2316/Journal.206.2016.3.206-4774 Abbas M (2015) “Enhancement of the capabilities of CNC machines via the addition of a new counter boring cycle with a milling cutter”, Mech Eng Res 5(2). https://doi.org/10.5539/mer.v5n2p45 Gustafson PA, Veenstra JM, Bearden CR, Jastifer JR (2019) “The effect of pitch variation and diameter variation on screw pullout. 2(3):258–263. https://doi.org/10.1177/1938640018789999 HEIDENHAIN iTNC 530 (2008) CNC control user manual. Available at: https://content.heidenhain.de/doku/tnc_guide/pdf_files/iTNC530/34049x-05/zyklen/670_388-20.pdf Kumar K, Ranjan C, Davim J (2020) “Canned cycle. In: CNC programming for machining. Materials forming, machining and tribology”. Springer, Cham. https://doi.org/10.1007/978-3-030-41279-1_9 Russell L (2023) CNC programming: tutorial examples G & M codes. Liam Russell Wolfram Mathworld (2023) https://mathworld.wolfram.com/Helix.html AbbasATMegahedSMA general algorithm for drilling holes lying in a matrixRobot Comput- Integr Manuf200521323523910.1016/j.rcim.2004.08.001 Cong K, Ma D et al (2023) "Design and Analysis of passive variable pitch propeller for VTOL UAVs" AerospSci Technol, Elsevier 132. https://doi.org/10.1016/j.ast.2022.108063 OmirouSFyrillasMA general G-code algorithm for deep hole drillingJ Manuf Sci Prod201515222523710.1515/jmsp-2014-0028 FANUC Series oi – MC (2014) Operator’s manual. Available at: https://edisciplinas.usp.br/pluginfile.php/7532034/mod_resource/content/1/Manual%20Programa%C3%A7%C3%A3o%20CNC%20Fanuc%20Oi-MC%20Fresamento.pdf OmirouSA CNC parametric programming method for manufacturing of axisymmetric mould cavitiesJ Manuf Sci Prod201616317318110.1515/jmsp-2016-0017 AustinJRoebkeBSLoganJFracture gap reduction with variable-pitch headless screwsJ Hand Surg2018434385.e1385.e810.1016/j.jhsa.2017.10.018 MartinovGMMartinovaLIFokinNNDevelopment of toolkit for formalizing the programming of canned cycles on CNC machine toolsMATEC Web Conf20213460309810.1051/matecconf/202134603098 HAAS Automation, Inc (2017) Mill operator’s manual. Available at: https://www.haascnc.com/content/dam/haascnc/en/service/manual/operator/english---mill-ngc---operator%27s-manual---2017.pdf Lynch M (1997) “Parametric programming for computer numerical control machine tools and touch probes”, SocManuf Eng R Tao (12960_CR8) 2016; 31 12960_CR17 12960_CR18 12960_CR15 12960_CR9 GM Martinov (12960_CR2) 2021; 346 12960_CR5 AT Abbas (12960_CR12) 2005; 21 S Omirou (12960_CR14) 2016; 16 12960_CR4 12960_CR6 12960_CR1 J Austin (12960_CR7) 2018; 43 12960_CR10 12960_CR3 S Omirou (12960_CR13) 2015; 15 12960_CR11 O Rodriguez-Alabanda (12960_CR16) 2019; 41
References_xml	– reference: FANUC Series oi – MC (2014) Operator’s manual. Available at: https://edisciplinas.usp.br/pluginfile.php/7532034/mod_resource/content/1/Manual%20Programa%C3%A7%C3%A3o%20CNC%20Fanuc%20Oi-MC%20Fresamento.pdf – reference: Abbas M (2015) “Enhancement of the capabilities of CNC machines via the addition of a new counter boring cycle with a milling cutter”, Mech Eng Res 5(2). https://doi.org/10.5539/mer.v5n2p45 – reference: TaoRQingyouLYonghuaCVariable pitch helical drive in-pipe robotInt J Rob Autom201631326327110.2316/Journal.206.2016.3.206-4774 – reference: Wolfram Mathworld (2023) https://mathworld.wolfram.com/Helix.html – reference: MartinovGMMartinovaLIFokinNNDevelopment of toolkit for formalizing the programming of canned cycles on CNC machine toolsMATEC Web Conf20213460309810.1051/matecconf/202134603098 – reference: OmirouSA CNC parametric programming method for manufacturing of axisymmetric mould cavitiesJ Manuf Sci Prod201616317318110.1515/jmsp-2016-0017 – reference: HAAS Automation, Inc (2017) Mill operator’s manual. Available at: https://www.haascnc.com/content/dam/haascnc/en/service/manual/operator/english---mill-ngc---operator%27s-manual---2017.pdf – reference: Rodriguez-AlabandaORomeroPEGuerrero-VacaGApplication of Custom Macro B high level CNC programming language in a five-axis milling machine for drilling holes distributed in axi-symmetric working planesProcedia Manuf20194197698310.1016/j.promfg.2019.10.023ISSN 2351-9789 – reference: Lynch M (1997) “Parametric programming for computer numerical control machine tools and touch probes”, SocManuf Eng – reference: OmirouSFyrillasMA general G-code algorithm for deep hole drillingJ Manuf Sci Prod201515222523710.1515/jmsp-2014-0028 – reference: Kumar K, Ranjan C, Davim J (2020) “Canned cycle. In: CNC programming for machining. Materials forming, machining and tribology”. Springer, Cham. https://doi.org/10.1007/978-3-030-41279-1_9 – reference: Araujo AC, Silveira JL (2006) Thrilling: An application of thread milling process. IV Congresso Nacional de Engenharia Mecânica, Recife, Brazil. ⟨hal-03212330⟩. Available at: https://hal.science/hal-03212330/document – reference: Cong K, Ma D et al (2023) "Design and Analysis of passive variable pitch propeller for VTOL UAVs" AerospSci Technol, Elsevier 132. https://doi.org/10.1016/j.ast.2022.108063 – reference: Gustafson PA, Veenstra JM, Bearden CR, Jastifer JR (2019) “The effect of pitch variation and diameter variation on screw pullout. 2(3):258–263. https://doi.org/10.1177/1938640018789999 – reference: Russell L (2023) CNC programming: tutorial examples G & M codes. Liam Russell – reference: AbbasATMegahedSMA general algorithm for drilling holes lying in a matrixRobot Comput- Integr Manuf200521323523910.1016/j.rcim.2004.08.001 – reference: AustinJRoebkeBSLoganJFracture gap reduction with variable-pitch headless screwsJ Hand Surg2018434385.e1385.e810.1016/j.jhsa.2017.10.018 – reference: HEIDENHAIN iTNC 530 (2008) CNC control user manual. Available at: https://content.heidenhain.de/doku/tnc_guide/pdf_files/iTNC530/34049x-05/zyklen/670_388-20.pdf – ident: 12960_CR15 doi: 10.5539/mer.v5n2p45 – ident: 12960_CR1 doi: 10.1007/978-3-030-41279-1_9 – ident: 12960_CR17 – ident: 12960_CR18 – volume: 31 start-page: 263 issue: 3 year: 2016 ident: 12960_CR8 publication-title: Int J Rob Autom doi: 10.2316/Journal.206.2016.3.206-4774 – ident: 12960_CR3 – ident: 12960_CR9 – volume: 15 start-page: 225 issue: 2 year: 2015 ident: 12960_CR13 publication-title: J Manuf Sci Prod doi: 10.1515/jmsp-2014-0028 – ident: 12960_CR4 – volume: 21 start-page: 235 issue: 3 year: 2005 ident: 12960_CR12 publication-title: Robot Comput- Integr Manuf doi: 10.1016/j.rcim.2004.08.001 – ident: 12960_CR10 – volume: 41 start-page: 976 year: 2019 ident: 12960_CR16 publication-title: Procedia Manuf doi: 10.1016/j.promfg.2019.10.023 – ident: 12960_CR5 doi: 10.1016/j.ast.2022.108063 – ident: 12960_CR11 – volume: 346 start-page: 03098 year: 2021 ident: 12960_CR2 publication-title: MATEC Web Conf doi: 10.1051/matecconf/202134603098 – volume: 43 start-page: 385.e1 issue: 4 year: 2018 ident: 12960_CR7 publication-title: J Hand Surg doi: 10.1016/j.jhsa.2017.10.018 – ident: 12960_CR6 doi: 10.1177/1938640018789999 – volume: 16 start-page: 173 issue: 3 year: 2016 ident: 12960_CR14 publication-title: J Manuf Sci Prod doi: 10.1515/jmsp-2016-0017
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SubjectTerms	Advanced manufacturing technologies Algorithms CAE) and Design Computer-Aided Engineering (CAD Control boards Controllers Design Engineering G codes Industrial and Production Engineering Manufacturing Mechanical Engineering Media Management Milling machines Numerical controls Original Article Thread cutting
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Title	Design and implementation of an innovative canned cycle for variable pitch thread cutting on CNC milling machines
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