Developing the optimized control scheme for continuous and layer-wise DLP 3D printing by CFD simulation

In recent years, a series of continuous fabrication technologies based on digital light processing (DLP) 3D printing have emerged, which have significantly improved the speed of 3D printing. However, limited by the resin filling speed, those technologies are only suitable to print hollow structures....

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Vydáno v:	International journal of advanced manufacturing technology Ročník 125; číslo 3-4; s. 1511 - 1529
Hlavní autoři:	Zhao, Lidong, Zhang, Yan, Wu, Lifang, Zhao, Zhi, Men, Zening, Yang, Feng
Médium:	Journal Article
Jazyk:	angličtina
Vydáno:	London Springer London 01.03.2023 Springer Nature B.V
Témata:	3-D printers Additive manufacturing Adhesives Advanced manufacturing technologies Bouguer law CAE) and Design Computational fluid dynamics Computer-Aided Engineering (CAD Efficiency Engineering Experiments Fluid dynamics Industrial and Production Engineering Interfaces Laminar flow Mechanical Engineering Media Management Methods Original Article Parameters Polymerization Printing Resins Simulation Three dimensional printing Resin filling Continuous printing Layer-wise printing Computational fluid dynamics DLP 3D printing Control parameters
ISSN:	0268-3768, 1433-3015
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Abstract	In recent years, a series of continuous fabrication technologies based on digital light processing (DLP) 3D printing have emerged, which have significantly improved the speed of 3D printing. However, limited by the resin filling speed, those technologies are only suitable to print hollow structures. In this paper, an optimized protocol for developing continuous and layer-wise hybrid DLP 3D printing mode is proposed based on computational fluid dynamics (CFD). Volume of the fluid method is used to simulate the behavior of resin flow while Poiseuille flow, Jacobs working curve, and Beer-Lambert law are used to optimize the key control parameters for continuous and layer-wise printing. This strategy provides a novel simulation-based method development scenario to establish printing control parameters that are applicable to arbitrary structures. Experiments verified that the printing control parameters obtained by simulations can effectively improve the printing efficiency and the applicability of DLP 3D printing.
AbstractList	In recent years, a series of continuous fabrication technologies based on digital light processing (DLP) 3D printing have emerged, which have significantly improved the speed of 3D printing. However, limited by the resin filling speed, those technologies are only suitable to print hollow structures. In this paper, an optimized protocol for developing continuous and layer-wise hybrid DLP 3D printing mode is proposed based on computational fluid dynamics (CFD). Volume of the fluid method is used to simulate the behavior of resin flow while Poiseuille flow, Jacobs working curve, and Beer-Lambert law are used to optimize the key control parameters for continuous and layer-wise printing. This strategy provides a novel simulation-based method development scenario to establish printing control parameters that are applicable to arbitrary structures. Experiments verified that the printing control parameters obtained by simulations can effectively improve the printing efficiency and the applicability of DLP 3D printing.
Author	Zhao, Zhi Zhang, Yan Men, Zening Wu, Lifang Yang, Feng Zhao, Lidong
Author_xml	– sequence: 1 givenname: Lidong surname: Zhao fullname: Zhao, Lidong organization: Faculty of Information Technology, Beijing University of Technology – sequence: 2 givenname: Yan surname: Zhang fullname: Zhang, Yan organization: Institute of Mechanics, Chinese Academy of Sciences – sequence: 3 givenname: Lifang surname: Wu fullname: Wu, Lifang email: lfwu@bjut.edu.cn organization: Faculty of Information Technology, Beijing University of Technology – sequence: 4 givenname: Zhi surname: Zhao fullname: Zhao, Zhi organization: Faculty of Materials and Manufacturing, Beijing University of Technology – sequence: 5 givenname: Zening surname: Men fullname: Men, Zening organization: Faculty of Information Technology, Beijing University of Technology – sequence: 6 givenname: Feng surname: Yang fullname: Yang, Feng organization: Faculty of Information Technology, Beijing University of Technology
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Snippet	In recent years, a series of continuous fabrication technologies based on digital light processing (DLP) 3D printing have emerged, which have significantly...
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SubjectTerms	3-D printers Additive manufacturing Adhesives Advanced manufacturing technologies Bouguer law CAE) and Design Computational fluid dynamics Computer-Aided Engineering (CAD Efficiency Engineering Experiments Fluid dynamics Industrial and Production Engineering Interfaces Laminar flow Mechanical Engineering Media Management Methods Original Article Parameters Polymerization Printing Resins Simulation Three dimensional printing
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Title	Developing the optimized control scheme for continuous and layer-wise DLP 3D printing by CFD simulation
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