Loss model based efficiency optimized control of brushless DC motor drive

Energy efficiency improvement of electrical motor drives has recently become a very interesting subject. Several methods have been proposed in the literature to improve the efficiency of permanent magnet synchronous machine (PMSM) with sinusoidal back-EMF. These methods are not precise and appropria...

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Vydané v:	ISA transactions Ročník 86; s. 238 - 248
Hlavní autori:	Khazaee, Amir, Abootorabi Zarchi, Hosein, Arab Markadeh, Gholamreza
Médium:	Journal Article
Jazyk:	English
Vydavateľské údaje:	United States Elsevier Ltd 01.03.2019
Predmet:	Brushless DC machine Efficiency optimization Loss minimization algorithm Loss model control Efficiency optimization Brushless DC machine Loss model control Loss minimization algorithm
ISSN:	0019-0578, 1879-2022, 1879-2022
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Abstract	Energy efficiency improvement of electrical motor drives has recently become a very interesting subject. Several methods have been proposed in the literature to improve the efficiency of permanent magnet synchronous machine (PMSM) with sinusoidal back-EMF. These methods are not precise and appropriate for brushless DC machine (BLDCM) with trapezoidal back-EMF. As a unique solution, this work introduces a flux controlled based loss minimization algorithm suitable for BLDCM that considers iron loss as well as influence of back-EMF harmonics; consequently promotes efficiency of machine. In this regard, the loss model of PMSM is extended based on multiple reference frame analysis to include back-EMF harmonics of BLDCM. As an advantage, proposed modified loss model does not require any additional data about the dimensions of machine that makes it suitable for industrial motor drive applications. The Proposed loss model is validated through experimental tests in different operating conditions. Afterward, by applying direct torque and indirect flux control of BLDCM as the control technique, d-axis current in the rotor reference frame is controlled to reduce the air gap flux and consequently iron loss of the machine. Finally, a procedure is presented to determine the optimum d-axis current which maximizes the efficiency. Effectiveness of proposed control system is evaluated using simulation results in MATLAB/Simulink and experimental results on a practical prototype. It is indicated that depending on the operating conditions, about 2% to 11% of efficiency improvement would be achieved in the proposed method. •An accurate loss model is developed for BLDCM considering iron loss and harmonics.•Extra iron loss due to unrequired flux at the air gap is reduced.•Proposed method determines optimum flux corresponding to minimum loss condition.•Model based loss minimization algorithm of BLDCM is experimentally implemented.
AbstractList	Energy efficiency improvement of electrical motor drives has recently become a very interesting subject. Several methods have been proposed in the literature to improve the efficiency of permanent magnet synchronous machine (PMSM) with sinusoidal back-EMF. These methods are not precise and appropriate for brushless DC machine (BLDCM) with trapezoidal back-EMF. As a unique solution, this work introduces a flux controlled based loss minimization algorithm suitable for BLDCM that considers iron loss as well as influence of back-EMF harmonics; consequently promotes efficiency of machine. In this regard, the loss model of PMSM is extended based on multiple reference frame analysis to include back-EMF harmonics of BLDCM. As an advantage, proposed modified loss model does not require any additional data about the dimensions of machine that makes it suitable for industrial motor drive applications. The Proposed loss model is validated through experimental tests in different operating conditions. Afterward, by applying direct torque and indirect flux control of BLDCM as the control technique, d-axis current in the rotor reference frame is controlled to reduce the air gap flux and consequently iron loss of the machine. Finally, a procedure is presented to determine the optimum d-axis current which maximizes the efficiency. Effectiveness of proposed control system is evaluated using simulation results in MATLAB/Simulink and experimental results on a practical prototype. It is indicated that depending on the operating conditions, about 2% to 11% of efficiency improvement would be achieved in the proposed method.Energy efficiency improvement of electrical motor drives has recently become a very interesting subject. Several methods have been proposed in the literature to improve the efficiency of permanent magnet synchronous machine (PMSM) with sinusoidal back-EMF. These methods are not precise and appropriate for brushless DC machine (BLDCM) with trapezoidal back-EMF. As a unique solution, this work introduces a flux controlled based loss minimization algorithm suitable for BLDCM that considers iron loss as well as influence of back-EMF harmonics; consequently promotes efficiency of machine. In this regard, the loss model of PMSM is extended based on multiple reference frame analysis to include back-EMF harmonics of BLDCM. As an advantage, proposed modified loss model does not require any additional data about the dimensions of machine that makes it suitable for industrial motor drive applications. The Proposed loss model is validated through experimental tests in different operating conditions. Afterward, by applying direct torque and indirect flux control of BLDCM as the control technique, d-axis current in the rotor reference frame is controlled to reduce the air gap flux and consequently iron loss of the machine. Finally, a procedure is presented to determine the optimum d-axis current which maximizes the efficiency. Effectiveness of proposed control system is evaluated using simulation results in MATLAB/Simulink and experimental results on a practical prototype. It is indicated that depending on the operating conditions, about 2% to 11% of efficiency improvement would be achieved in the proposed method. Energy efficiency improvement of electrical motor drives has recently become a very interesting subject. Several methods have been proposed in the literature to improve the efficiency of permanent magnet synchronous machine (PMSM) with sinusoidal back-EMF. These methods are not precise and appropriate for brushless DC machine (BLDCM) with trapezoidal back-EMF. As a unique solution, this work introduces a flux controlled based loss minimization algorithm suitable for BLDCM that considers iron loss as well as influence of back-EMF harmonics; consequently promotes efficiency of machine. In this regard, the loss model of PMSM is extended based on multiple reference frame analysis to include back-EMF harmonics of BLDCM. As an advantage, proposed modified loss model does not require any additional data about the dimensions of machine that makes it suitable for industrial motor drive applications. The Proposed loss model is validated through experimental tests in different operating conditions. Afterward, by applying direct torque and indirect flux control of BLDCM as the control technique, d-axis current in the rotor reference frame is controlled to reduce the air gap flux and consequently iron loss of the machine. Finally, a procedure is presented to determine the optimum d-axis current which maximizes the efficiency. Effectiveness of proposed control system is evaluated using simulation results in MATLAB/Simulink and experimental results on a practical prototype. It is indicated that depending on the operating conditions, about 2% to 11% of efficiency improvement would be achieved in the proposed method. Energy efficiency improvement of electrical motor drives has recently become a very interesting subject. Several methods have been proposed in the literature to improve the efficiency of permanent magnet synchronous machine (PMSM) with sinusoidal back-EMF. These methods are not precise and appropriate for brushless DC machine (BLDCM) with trapezoidal back-EMF. As a unique solution, this work introduces a flux controlled based loss minimization algorithm suitable for BLDCM that considers iron loss as well as influence of back-EMF harmonics; consequently promotes efficiency of machine. In this regard, the loss model of PMSM is extended based on multiple reference frame analysis to include back-EMF harmonics of BLDCM. As an advantage, proposed modified loss model does not require any additional data about the dimensions of machine that makes it suitable for industrial motor drive applications. The Proposed loss model is validated through experimental tests in different operating conditions. Afterward, by applying direct torque and indirect flux control of BLDCM as the control technique, d-axis current in the rotor reference frame is controlled to reduce the air gap flux and consequently iron loss of the machine. Finally, a procedure is presented to determine the optimum d-axis current which maximizes the efficiency. Effectiveness of proposed control system is evaluated using simulation results in MATLAB/Simulink and experimental results on a practical prototype. It is indicated that depending on the operating conditions, about 2% to 11% of efficiency improvement would be achieved in the proposed method. •An accurate loss model is developed for BLDCM considering iron loss and harmonics.•Extra iron loss due to unrequired flux at the air gap is reduced.•Proposed method determines optimum flux corresponding to minimum loss condition.•Model based loss minimization algorithm of BLDCM is experimentally implemented.
Author	Abootorabi Zarchi, Hosein Khazaee, Amir Arab Markadeh, Gholamreza
Author_xml	– sequence: 1 givenname: Amir surname: Khazaee fullname: Khazaee, Amir email: amir.khazaee@mail.um.ac.ir organization: Department of Electrical Engineering, Ferdowsi University of Mashhad, Mashhad, Iran – sequence: 2 givenname: Hosein surname: Abootorabi Zarchi fullname: Abootorabi Zarchi, Hosein email: abootorabi@um.ac.ir organization: Department of Electrical Engineering, Ferdowsi University of Mashhad, Mashhad, Iran – sequence: 3 givenname: Gholamreza surname: Arab Markadeh fullname: Arab Markadeh, Gholamreza email: arab-gh@eng.sku.ac.ir organization: Department of Engineering, Shahrekord University, Shahrekord, Iran
BackLink	https://www.ncbi.nlm.nih.gov/pubmed/30448251$$D View this record in MEDLINE/PubMed
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Keywords	Efficiency optimization Brushless DC machine Loss model control Loss minimization algorithm
Language	English
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Snippet	Energy efficiency improvement of electrical motor drives has recently become a very interesting subject. Several methods have been proposed in the literature...
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SubjectTerms	Brushless DC machine Efficiency optimization Loss minimization algorithm Loss model control
Title	Loss model based efficiency optimized control of brushless DC motor drive
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