An integrated model and a decomposition-based approach for concurrent layout and material handling system design
This paper presents an integer programming formulation that integrates decisions concerning the layout of the resource groups on the shop floor with the design of the material handling system. The model reflects critical practical concerns, including the capacity of the material flow network and of...
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| Published in: | Computers & industrial engineering Vol. 52; no. 4; pp. 459 - 485 |
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| Format: | Journal Article |
| Language: | English |
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New York
Elsevier Ltd
01.05.2007
Pergamon Press Inc |
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| ISSN: | 0360-8352, 1879-0550 |
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| Abstract | This paper presents an integer programming formulation that integrates decisions concerning the layout of the resource groups on the shop floor with the design of the material handling system. The model reflects critical practical concerns, including the capacity of the material flow network and of the handling transporters, as well as the tradeoff between fixed (construction and acquisition) and variable (operational) costs. For realistic industrial cases, the size of the problem prevents the solution using explicit or implicit enumeration methods. Instead, the global model is decomposed into standard optimization problems: quadratic assignment, fixed charge capacitated network design, and non-depot distance-constrained vehicle routing. An integrated solution method, guided by a simulated annealing scheme, solves the global shop design problem. The algorithm takes advantage of the proposed decomposition and converges to a final design which is feasible with respect to all problem constraints. The method is applied to redesign the facility of a large manufacturer of radar antennas. The resulting shop configuration exhibits substantially decreased material handling effort, and requires significantly smaller investment costs compared to the existing facility. |
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| AbstractList | This paper presents an integer programming formulation that integrates decisions concerning the layout of the resource groups on the shop floor with the design of the material handling system. The model reflects critical practical concerns, including the capacity of the material flow network and of the handling transporters, as well as the tradeoff between fixed (construction and acquisition) and variable (operational) costs. For realistic industrial cases, the size of the problem prevents the solution using explicit or implicit enumeration methods. Instead, the global model is decomposed into standard optimization problems: quadratic assignment, fixed charge capacitated network design, and non-depot distance-constrained vehicle routing. An integrated solution method, guided by a simulated annealing scheme, solves the global shop design problem. The algorithm takes advantage of the proposed decomposition and converges to a final design which is feasible with respect to all problem constraints. The method is applied to redesign the facility of a large manufacturer of radar antennas. The resulting shop configuration exhibits substantially decreased material handling effort, and requires significantly smaller investment costs compared to the existing facility. This paper presents an integer programming formulation that integrates decisions concerning the layout of the resource groups on the shop floor with the design of the material handling system. The model reflects critical practical concerns, including the capacity of the material flow network and of the handling transporters, as well as the tradeoff between fixed (construction and acquisition) and variable (operational) costs. For realistic industrial cases, the size of the problem prevents the solution using explicit or implicit enumeration methods. Instead, the global model is decomposed into standard optimization problems: quadratic assignment, fixed charge capacitated network design, and non-depot distance-constrained vehicle routing. An integrated solution method, guided by a simulated annealing scheme, solves the global shop design problem. The algorithm takes advantage of the proposed decomposition and converges to a final design which is feasible with respect to all problem constraints. The method is applied to redesign the facility of a large manufacturer of radar antennas. The resulting shop configuration exhibits substantially decreased material handling effort, and requires significantly smaller investment costs compared to the existing facility. [PUBLICATION ABSTRACT] |
| Author | Ioannou, George |
| Author_xml | – sequence: 1 givenname: George surname: Ioannou fullname: Ioannou, George email: ioannou@aueb.gr organization: Department of Management Science and Technology, Athens University of Economics and Business, Athens 11362, Greece |
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| Cites_doi | 10.1007/BF01186879 10.1126/science.220.4598.671 10.1016/0278-6125(96)84198-7 10.1145/355873.355883 10.1023/A:1008899325164 10.1109/66.618209 10.1080/00207549208942904 10.1016/0377-2217(92)90038-B 10.1080/00207549408957084 10.1080/002075499191733 10.1080/07408179308964261 10.1080/07408178708975376 10.1080/05695558208974590 10.1007/BF01184280 10.1016/S0167-6377(98)00024-8 10.1016/0278-6125(95)98880-F 10.1287/trsc.23.1.1 10.1080/00207547608956377 10.1016/0377-2217(94)90122-8 10.1287/trsc.18.1.1 10.1080/00207549508930143 |
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| Keywords | Facility layout Decomposition Vehicle routing Simulated annealing Material handling systems Manufacturing systems |
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| SubjectTerms | Algorithms Decomposition Facility layout Integer programming Manufacturing systems Material handling systems Materials handling Simulated annealing Studies Systems design Vehicle routing |
| Title | An integrated model and a decomposition-based approach for concurrent layout and material handling system design |
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