Towards an integrated control system for a scrap-free circular production of lithium-ion batteries
Battery production is an energy-intensive process with scrap rates between 5 % and 30 %. Therefore, concepts such as in-production recycling and Circulation Factories can improve energy and resource efficiency by connecting production and recycling operations. The secondary material, or more specifi...
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| Vydané v: | Procedia CIRP Ročník 120; s. 297 - 302 |
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| Hlavní autori: | , , , |
| Médium: | Journal Article |
| Jazyk: | English |
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Elsevier B.V
2023
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| ISSN: | 2212-8271, 2212-8271 |
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| Abstract | Battery production is an energy-intensive process with scrap rates between 5 % and 30 %. Therefore, concepts such as in-production recycling and Circulation Factories can improve energy and resource efficiency by connecting production and recycling operations. The secondary material, or more specifically the post-production material from recycling is a new variable in the production system and its amount varies according to the scrap rate. To handle resulting process interrelations and overall equipment efficiency in production and recycling, data from both has to be merged and considered coherently. Additionally, final product quality is affected by material degradation effects due to multiple feeding of already recycled post-production material. Based on cyber-physical control systems with elements such as virtual quality gates, an architecture for an operations control system in the circular production is proposed and transferred to the production of battery cells. This system should be able to consider different production goals such as product quality as well as material and energy efficiency. Therefore, the developed architecture reveals process interrelations using data mining and proposes adjustments to the set of control variables. Finally, different approaches are investigated and a “simple-to-complex-roadmap” for the practical implementation of operations control systems in circular production is derived. |
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| AbstractList | Battery production is an energy-intensive process with scrap rates between 5 % and 30 %. Therefore, concepts such as in-production recycling and Circulation Factories can improve energy and resource efficiency by connecting production and recycling operations. The secondary material, or more specifically the post-production material from recycling is a new variable in the production system and its amount varies according to the scrap rate. To handle resulting process interrelations and overall equipment efficiency in production and recycling, data from both has to be merged and considered coherently. Additionally, final product quality is affected by material degradation effects due to multiple feeding of already recycled post-production material. Based on cyber-physical control systems with elements such as virtual quality gates, an architecture for an operations control system in the circular production is proposed and transferred to the production of battery cells. This system should be able to consider different production goals such as product quality as well as material and energy efficiency. Therefore, the developed architecture reveals process interrelations using data mining and proposes adjustments to the set of control variables. Finally, different approaches are investigated and a “simple-to-complex-roadmap” for the practical implementation of operations control systems in circular production is derived. |
| Author | Mennenga, Mark Naumann, Aleksandra Herrmann, Christoph Süß, Sandro |
| Author_xml | – sequence: 1 givenname: Aleksandra surname: Naumann fullname: Naumann, Aleksandra email: al.naumann@tu-braunschweig.de organization: Technische Universität Braunschweig, Chair of Sustainable Manufacturing and Life Cycle Engineering, Langer Kamp 19b, 38106 Braunschweig – sequence: 2 givenname: Sandro surname: Süß fullname: Süß, Sandro organization: Technische Universität Braunschweig, Chair of Sustainable Manufacturing and Life Cycle Engineering, Langer Kamp 19b, 38106 Braunschweig – sequence: 3 givenname: Mark surname: Mennenga fullname: Mennenga, Mark organization: Technische Universität Braunschweig, Chair of Sustainable Manufacturing and Life Cycle Engineering, Langer Kamp 19b, 38106 Braunschweig – sequence: 4 givenname: Christoph surname: Herrmann fullname: Herrmann, Christoph organization: Technische Universität Braunschweig, Chair of Sustainable Manufacturing and Life Cycle Engineering, Langer Kamp 19b, 38106 Braunschweig |
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| Cites_doi | 10.3390/recycling6020031 10.1002/ente.201900136 10.1016/j.procir.2014.01.071 10.1016/j.ijpe.2010.10.026 10.1149/06422.0131ecst 10.1016/j.cirp.2019.04.066 10.1016/j.procir.2020.03.077 10.1111/j.1937-5956.2006.tb00161.x 10.1016/j.procir.2017.11.124 10.1038/s41586-019-1682-5 10.1016/j.procir.2022.09.093 10.1016/j.procir.2019.03.014 10.1126/science.aam6014 10.1016/j.procir.2020.03.071 10.1016/j.susmat.2022.e00542 10.1016/j.procir.2015.02.032 |
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| Keywords | battery cell recycling resource efficiency circulation factory control system battery cell production |
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