Algorithm-based Verification of Manufacturing Constraints for a Loadpath Reinforced Fabric

Lightweight construction has become increasingly important in recent decades. The fundamental idea of lightweight design is not to save weight at any price, but to use resources responsibly. Less waste and the right material in the right place can save costs and reduce energy consumption. Lightweigh...

Full description

Saved in:
Bibliographic Details
Published in:Procedia CIRP Vol. 85; pp. 347 - 352
Main Authors: Gebhardt, Philipp, Bätge, Tjard, Türck, Eiko, Vietor, Thomas
Format: Journal Article
Language:English
Published: Elsevier B.V 01.01.2019
Subjects:
ISSN:2212-8271, 2212-8271
Online Access:Get full text
Tags: Add Tag
No Tags, Be the first to tag this record!
Abstract Lightweight construction has become increasingly important in recent decades. The fundamental idea of lightweight design is not to save weight at any price, but to use resources responsibly. Less waste and the right material in the right place can save costs and reduce energy consumption. Lightweight construction often increases design complexity. Algorithms can help to solve highly complicated design tasks effectively. This paper shows how load paths can be used to reinforce a component optimally. The load path method is an efficient way of structural reinforcement. It also fits perfectly to a new manufacturing method which will be shortly discussed: A textile machine for biaxial NCF (non crimp fabrics) with a special unit for offsetting warps of carbon fibers. This novel technology allows the reinforcing material to be placed at exactly the right place at high production speeds. The base material can be a cheaper fiber, such as glass fiber, the local reinforcement material can be a high performance fiber, such as carbon fiber. The manufacturing process is only considered to the extent that all relevant manufacturing restrictions can be extracted. Five key restrictions are being studied (e.g. minimal curvature radius or minimal and maximal stacking angle). All restriction can be broken down to geometrical information and formulated as various mathematical problems. These problems can be solved efficiently by known algorithms.
AbstractList Lightweight construction has become increasingly important in recent decades. The fundamental idea of lightweight design is not to save weight at any price, but to use resources responsibly. Less waste and the right material in the right place can save costs and reduce energy consumption. Lightweight construction often increases design complexity. Algorithms can help to solve highly complicated design tasks effectively. This paper shows how load paths can be used to reinforce a component optimally. The load path method is an efficient way of structural reinforcement. It also fits perfectly to a new manufacturing method which will be shortly discussed: A textile machine for biaxial NCF (non crimp fabrics) with a special unit for offsetting warps of carbon fibers. This novel technology allows the reinforcing material to be placed at exactly the right place at high production speeds. The base material can be a cheaper fiber, such as glass fiber, the local reinforcement material can be a high performance fiber, such as carbon fiber. The manufacturing process is only considered to the extent that all relevant manufacturing restrictions can be extracted. Five key restrictions are being studied (e.g. minimal curvature radius or minimal and maximal stacking angle). All restriction can be broken down to geometrical information and formulated as various mathematical problems. These problems can be solved efficiently by known algorithms.
Author Gebhardt, Philipp
Bätge, Tjard
Türck, Eiko
Vietor, Thomas
Author_xml – sequence: 1
  givenname: Philipp
  surname: Gebhardt
  fullname: Gebhardt, Philipp
  email: philipp.gebhardt@tu-braunschweig.de
  organization: Institut fur Konstruktionstechnik, Technische Universität Braunschweig, Hermann-Blenk-Str. 42, Braunschweig 38108, Germany
– sequence: 2
  givenname: Tjard
  surname: Bätge
  fullname: Bätge, Tjard
  organization: Institut fur Konstruktionstechnik, Technische Universität Braunschweig, Hermann-Blenk-Str. 42, Braunschweig 38108, Germany
– sequence: 3
  givenname: Eiko
  surname: Türck
  fullname: Türck, Eiko
  organization: Institut fur Konstruktionstechnik, Technische Universität Braunschweig, Hermann-Blenk-Str. 42, Braunschweig 38108, Germany
– sequence: 4
  givenname: Thomas
  surname: Vietor
  fullname: Vietor, Thomas
  organization: Institut fur Konstruktionstechnik, Technische Universität Braunschweig, Hermann-Blenk-Str. 42, Braunschweig 38108, Germany
BookMark eNp9kEFLAzEUhINUsNb-Aw_5A7sm2XSbvQilWCtUBFEPXkKSfWlT2qQkqeC_N6UePPku8xiYYfiu0cAHDwjdUlJTQtu7bX2IwbhYM0K7YtWEkgs0ZIyySrApHfz5r9A4pS0pN-WkoWyIPme7dYgub_aVVgl6_AHRWWdUdsHjYPGz8kerTD5G59d4HnzKUTmfE7YhYoVXQfUHlTf4FZwvlikdC6WjMzfo0qpdgvGvjtD74uFtvqxWL49P89mqMg0nuWJt23YatBFaWA6NEKqzoIBToLad9twQIXqmNe2V7SZCG8PphJCuEYwT0M0I8XOviSGlCFYeotur-C0pkSdEcivPiOQJ0cktiErs_hyDsu3LQZTJOPBlv4tgsuyD-7_gBymNdK0
Cites_doi 10.1109/ISBI.2004.1398545
10.1007/978-3-319-67988-4_60
10.25080/TCWV9851
10.1016/S1359-835X(02)00044-1
ContentType Journal Article
Copyright 2019
Copyright_xml – notice: 2019
DBID 6I.
AAFTH
AAYXX
CITATION
DOI 10.1016/j.procir.2019.10.010
DatabaseName ScienceDirect Open Access Titles
Elsevier:ScienceDirect:Open Access
CrossRef
DatabaseTitle CrossRef
DatabaseTitleList
DeliveryMethod fulltext_linktorsrc
Discipline Engineering
EISSN 2212-8271
EndPage 352
ExternalDocumentID 10_1016_j_procir_2019_10_010
S2212827119313198
GroupedDBID 0R~
0SF
4.4
457
6I.
AACTN
AAEDT
AAEDW
AAFTH
AAIKJ
AALRI
AAXUO
ABMAC
ACGFS
ADBBV
ADEZE
AEXQZ
AFTJW
AGHFR
AITUG
ALMA_UNASSIGNED_HOLDINGS
AMRAJ
EBS
EJD
FDB
HZ~
IXB
KQ8
M41
M~E
NCXOZ
O-L
O9-
OK1
RIG
ROL
SSZ
AAYWO
AAYXX
ACVFH
ADCNI
ADVLN
AEUPX
AFPUW
AIGII
AKBMS
AKRWK
AKYEP
CITATION
ID FETCH-LOGICAL-c340t-26669bebc8b8f4e388a9feae41e1f67d4c088d2bb1daf958bcc41500938240eb3
ISICitedReferencesCount 0
ISICitedReferencesURI http://www.webofscience.com/api/gateway?GWVersion=2&SrcApp=Summon&SrcAuth=ProQuest&DestLinkType=CitingArticles&DestApp=WOS_CPL&KeyUT=000567715100058&url=https%3A%2F%2Fcvtisr.summon.serialssolutions.com%2F%23%21%2Fsearch%3Fho%3Df%26include.ft.matches%3Dt%26l%3Dnull%26q%3D
ISSN 2212-8271
IngestDate Wed Nov 05 20:55:55 EST 2025
Wed May 17 00:06:55 EDT 2023
IsDoiOpenAccess true
IsOpenAccess true
IsPeerReviewed true
IsScholarly true
Keywords Tool path
Manufacturing
Composite
Algorithm
Optimization
Restrictions
Language English
License This is an open access article under the CC BY-NC-ND license.
LinkModel OpenURL
MergedId FETCHMERGED-LOGICAL-c340t-26669bebc8b8f4e388a9feae41e1f67d4c088d2bb1daf958bcc41500938240eb3
OpenAccessLink https://dx.doi.org/10.1016/j.procir.2019.10.010
PageCount 6
ParticipantIDs crossref_primary_10_1016_j_procir_2019_10_010
elsevier_sciencedirect_doi_10_1016_j_procir_2019_10_010
PublicationCentury 2000
PublicationDate 2019-01-01
PublicationDateYYYYMMDD 2019-01-01
PublicationDate_xml – month: 01
  year: 2019
  text: 2019-01-01
  day: 01
PublicationDecade 2010
PublicationTitle Procedia CIRP
PublicationYear 2019
Publisher Elsevier B.V
Publisher_xml – name: Elsevier B.V
References Friedrich (bib0003) 2017
access Date: 2019-06-03.
Wakeman, Manson (bib00011) 2005
Gebhardt, P., Türck, E., Vietor, T., 2018. A lean method for local patch reinforcement using principal stress lines, in: Advances in Structural and Multidisciplinary Optimization: Proceedings of the 12th World Congress of Structural and Multidisciplinary Optimization (WCSMO12), pp. 789–798.
Oliphant (bib0008) 2006
Corouge, I., Gouttard, S., Gerig, G., 2004. Towards a shape model of white matter fiber bundles using diffusion tensor mri, in: 2nd IEEE International Symposium on Biomedical Imaging: Nano to Macro, pp. 344–347.
Helms, O., 2016. Faserverbundleichtbau in der großserie: Chancen und herausforderungen für den produktentwickler. Entwerfen Entwickeln Er-leben 2016 - Beiträge zur virtuellen Produktentwicklung und Konstruktion-stechnik, 63–72.
Weisstein, E.W., MathWorld–A Wolfram Web Resource. URL
Bundesministerium für Umwelt, Naturschutz, B.u.R., 2014. Aktionspro-gramm Klimaschutz 2020. URL
Hagberg, A.A., Schult, D.A., Swart, P.J., 2008. Exploring network structure, dynamics, and function using networkx, in: Proceedings of the 7th Python in Science Conference, pp. 11–15.
Schnabel, Gries (bib0009) 2011
Gabriel, F., Nebel, D., Fürst, A., 2018. Automated continuous fabrication of load-path adapted terhmoplastic fiber prepregs, in: Conference: ECCM18 - 18th European Conference on Composite Materials.
Bader (bib0001) 2002; 33
Bader (10.1016/j.procir.2019.10.010_bib0001) 2002; 33
10.1016/j.procir.2019.10.010_bib0002
Schnabel (10.1016/j.procir.2019.10.010_bib0009) 2011
Wakeman (10.1016/j.procir.2019.10.010_bib00011) 2005
Oliphant (10.1016/j.procir.2019.10.010_bib0008) 2006
Friedrich (10.1016/j.procir.2019.10.010_bib0003) 2017
10.1016/j.procir.2019.10.010_bib0007
10.1016/j.procir.2019.10.010_bib00012
10.1016/j.procir.2019.10.010_bib0006
10.1016/j.procir.2019.10.010_bib0005
10.1016/j.procir.2019.10.010_bib00010
10.1016/j.procir.2019.10.010_bib0004
References_xml – reference: Bundesministerium für Umwelt, Naturschutz, B.u.R., 2014. Aktionspro-gramm Klimaschutz 2020. URL:
– reference: Gabriel, F., Nebel, D., Fürst, A., 2018. Automated continuous fabrication of load-path adapted terhmoplastic fiber prepregs, in: Conference: ECCM18 - 18th European Conference on Composite Materials.
– reference: Gebhardt, P., Türck, E., Vietor, T., 2018. A lean method for local patch reinforcement using principal stress lines, in: Advances in Structural and Multidisciplinary Optimization: Proceedings of the 12th World Congress of Structural and Multidisciplinary Optimization (WCSMO12), pp. 789–798.
– start-page: 3
  year: 2011
  end-page: 41
  ident: bib0009
  publication-title: Production of non-crimp fabrics for composites, in: Non-Crimp Fabric Composites
– year: 2006
  ident: bib0008
  publication-title: A Guide to NumPy. volume 1
– reference: Corouge, I., Gouttard, S., Gerig, G., 2004. Towards a shape model of white matter fiber bundles using diffusion tensor mri, in: 2nd IEEE International Symposium on Biomedical Imaging: Nano to Macro, pp. 344–347.
– reference: Weisstein, E.W., MathWorld–A Wolfram Web Resource. URL:
– reference: Helms, O., 2016. Faserverbundleichtbau in der großserie: Chancen und herausforderungen für den produktentwickler. Entwerfen Entwickeln Er-leben 2016 - Beiträge zur virtuellen Produktentwicklung und Konstruktion-stechnik, 63–72.
– volume: 33
  start-page: 913
  year: 2002
  end-page: 934
  ident: bib0001
  article-title: Selection of composite materials and manufacturing routes for cost-effective performance
  publication-title: Composites Part A: Applied Science and Manufacturing
– reference: Hagberg, A.A., Schult, D.A., Swart, P.J., 2008. Exploring network structure, dynamics, and function using networkx, in: Proceedings of the 7th Python in Science Conference, pp. 11–15.
– year: 2017
  ident: bib0003
  publication-title: Leichtbau in der Fahrzeugtechnik
– reference: . access Date: 2019-06-03.
– year: 2005
  ident: bib00011
  publication-title: Cost analysis, in: Design and manufacture of textile composites
– year: 2005
  ident: 10.1016/j.procir.2019.10.010_bib00011
– ident: 10.1016/j.procir.2019.10.010_bib0002
  doi: 10.1109/ISBI.2004.1398545
– start-page: 3
  year: 2011
  ident: 10.1016/j.procir.2019.10.010_bib0009
– ident: 10.1016/j.procir.2019.10.010_bib0004
– ident: 10.1016/j.procir.2019.10.010_bib0005
  doi: 10.1007/978-3-319-67988-4_60
– ident: 10.1016/j.procir.2019.10.010_bib0006
  doi: 10.25080/TCWV9851
– ident: 10.1016/j.procir.2019.10.010_bib00010
– ident: 10.1016/j.procir.2019.10.010_bib00012
– year: 2017
  ident: 10.1016/j.procir.2019.10.010_bib0003
– ident: 10.1016/j.procir.2019.10.010_bib0007
– volume: 33
  start-page: 913
  year: 2002
  ident: 10.1016/j.procir.2019.10.010_bib0001
  article-title: Selection of composite materials and manufacturing routes for cost-effective performance
  publication-title: Composites Part A: Applied Science and Manufacturing
  doi: 10.1016/S1359-835X(02)00044-1
– year: 2006
  ident: 10.1016/j.procir.2019.10.010_bib0008
SSID ssj0000740312
Score 2.0512886
Snippet Lightweight construction has become increasingly important in recent decades. The fundamental idea of lightweight design is not to save weight at any price,...
SourceID crossref
elsevier
SourceType Index Database
Publisher
StartPage 347
SubjectTerms Algorithm
Composite
Manufacturing
Optimization
Restrictions
Tool path
Title Algorithm-based Verification of Manufacturing Constraints for a Loadpath Reinforced Fabric
URI https://dx.doi.org/10.1016/j.procir.2019.10.010
Volume 85
WOSCitedRecordID wos000567715100058&url=https%3A%2F%2Fcvtisr.summon.serialssolutions.com%2F%23%21%2Fsearch%3Fho%3Df%26include.ft.matches%3Dt%26l%3Dnull%26q%3D
hasFullText 1
inHoldings 1
isFullTextHit
isPrint
journalDatabaseRights – providerCode: PRVHPJ
  databaseName: ROAD: Directory of Open Access Scholarly Resources
  customDbUrl:
  eissn: 2212-8271
  dateEnd: 99991231
  omitProxy: false
  ssIdentifier: ssj0000740312
  issn: 2212-8271
  databaseCode: M~E
  dateStart: 20120101
  isFulltext: true
  titleUrlDefault: https://road.issn.org
  providerName: ISSN International Centre
link http://cvtisr.summon.serialssolutions.com/2.0.0/link/0/eLvHCXMwtV1LT9wwELZWtAd6qFqgKvQhH7itjNjE2dhHWJW2EkVVtUWIS2Q7TpsFErQExIn_0X_bGdvJhodQOfRirRzF2fV8OzOezDdDyGYKZjyHIxcz0TZnXJuEaRhZrMZgYSWaDFcyfz89OBBHR_L7YPCn5cJcnaZVJa6v5fl_FTXMgbCROvsEcXeLwgR8BqHDCGKH8Z8Ev3P6q4YT_-8zhhYqHx7CQ4sQmQsJL5dIZ_D8RGzY6dpENBc-oXK4X6sc-xTDzruqqpggsKf0vDR9R9YRDABbw8nXHx1F7LPVSOJqFpGa8-64797I88Z3cp_OApnfBQ3w0u5kHhRzeVK3Vw5L2_hwQi-PKYQokBXVhSicJovAPjIR-V4rW_aBuaCKRdLTpbEvxRnMcuwL3d7T-D74MEN7Y0os8DqSW5iuF5JlbxXYvmP4unTENtNtlvlVMlwFpjJH3nsWpYlEnf_tZhG-A88L1CG-o-p-SEvMdNmD97_Ow45Pz5mZviIvwymE7nj0vCYDW62QF73alKvk-A6OaB9HtC7oLRzRHo4ogIYq2uKILnBEPY7WyM-9T9PJFxYacTAT8-2GgRM3ltpqI7QouI2FULKwyvKRHRXjNOcGbFUeaT3KVSEToY2BPzkGywQ4jFbHb8hSVVf2LaHgf2olFJwCbME13JakecFTKSz2OtBmnbB2l0AYrt5K9ph41knabmUWfEbvC2YAkEfv3Hjik96R5QW235OlZn5pP5Dn5qopL-YfHTr-AjxrjcY
linkProvider ISSN International Centre
openUrl ctx_ver=Z39.88-2004&ctx_enc=info%3Aofi%2Fenc%3AUTF-8&rfr_id=info%3Asid%2Fsummon.serialssolutions.com&rft_val_fmt=info%3Aofi%2Ffmt%3Akev%3Amtx%3Ajournal&rft.genre=article&rft.atitle=Algorithm-based+Verification+of+Manufacturing+Constraints+for+a+Loadpath+Reinforced+Fabric&rft.jtitle=Procedia+CIRP&rft.au=Gebhardt%2C+Philipp&rft.au=B%C3%A4tge%2C+Tjard&rft.au=T%C3%BCrck%2C+Eiko&rft.au=Vietor%2C+Thomas&rft.date=2019-01-01&rft.issn=2212-8271&rft.eissn=2212-8271&rft.volume=85&rft.spage=347&rft.epage=352&rft_id=info:doi/10.1016%2Fj.procir.2019.10.010&rft.externalDBID=n%2Fa&rft.externalDocID=10_1016_j_procir_2019_10_010
thumbnail_l http://covers-cdn.summon.serialssolutions.com/index.aspx?isbn=/lc.gif&issn=2212-8271&client=summon
thumbnail_m http://covers-cdn.summon.serialssolutions.com/index.aspx?isbn=/mc.gif&issn=2212-8271&client=summon
thumbnail_s http://covers-cdn.summon.serialssolutions.com/index.aspx?isbn=/sc.gif&issn=2212-8271&client=summon