CAD-Based Automated Design of FEA-Ready Cutting Tools
The resources of modern Finite Element Analysis (FEA) software provide engineers with powerful mechanisms that can be used to investigate numerous machining processes with satisfying results. Nevertheless, the success of a simulation, especially in three dimensions, relies heavily on the accuracy of...
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| Vydané v: | Journal of Manufacturing and Materials Processing Ročník 4; číslo 4; s. 104 |
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| Hlavní autori: | , , , |
| Médium: | Journal Article |
| Jazyk: | English |
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MDPI AG
01.12.2020
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| ISSN: | 2504-4494, 2504-4494 |
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| Abstract | The resources of modern Finite Element Analysis (FEA) software provide engineers with powerful mechanisms that can be used to investigate numerous machining processes with satisfying results. Nevertheless, the success of a simulation, especially in three dimensions, relies heavily on the accuracy of the cutting tool models that are implemented in the analyses. With this in mind, the present paper presents an application developed via Computer-Aided Design (CAD) programming that enables the automated design of accurate cutting tool models that can be used in 3D turning simulations. The presented application was developed with the aid of the programming resources of a commercially available CAD system. Moreover, the parametric design methodology was employed in order to design the tools according to the appropriate standards. Concluding, a sample tool model was tested by performing a number of machining simulations based on typical cutting parameters. The yielded results were then compared to experimental values of the generated machining force components for validation. The findings of the study prove the functionality of the tool models since a high level of agreement occurred between the acquired numerical results and the experimental ones. |
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| AbstractList | The resources of modern Finite Element Analysis (FEA) software provide engineers with powerful mechanisms that can be used to investigate numerous machining processes with satisfying results. Nevertheless, the success of a simulation, especially in three dimensions, relies heavily on the accuracy of the cutting tool models that are implemented in the analyses. With this in mind, the present paper presents an application developed via Computer-Aided Design (CAD) programming that enables the automated design of accurate cutting tool models that can be used in 3D turning simulations. The presented application was developed with the aid of the programming resources of a commercially available CAD system. Moreover, the parametric design methodology was employed in order to design the tools according to the appropriate standards. Concluding, a sample tool model was tested by performing a number of machining simulations based on typical cutting parameters. The yielded results were then compared to experimental values of the generated machining force components for validation. The findings of the study prove the functionality of the tool models since a high level of agreement occurred between the acquired numerical results and the experimental ones. |
| Author | Kyratsis, Panagiotis Tzotzis, Anastasios García-Hernández, César Huertas-Talón, José-Luis |
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| Cites_doi | 10.1007/s00170-011-3451-y 10.5545/sv-jme.2020.6784 10.1108/AEAT-11-2012-0207 10.1007/s00170-016-8567-7 10.1504/IJPLM.2017.085957 10.1016/j.cad.2016.10.003 10.5539/mas.v8n2p49 10.1007/s00170-014-5760-4 10.1115/1.2768091 10.1108/01445151211262410 10.1115/1.2738947 10.1007/s12008-015-0261-8 10.1016/j.cirp.2011.03.098 10.1007/s00170-010-2714-3 10.1016/j.matdes.2006.01.011 10.1051/matecconf/20179401011 10.1016/j.aei.2012.11.008 10.1016/j.advengsoft.2018.09.009 10.1016/S0924-0136(96)02616-7 10.3390/mi11090798 10.1007/s00170-014-5638-5 10.3722/cadaps.2008.953-962 10.1016/0921-5107(91)90121-B |
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