The Influence of Ultradispersed Diamond Powder and Tin Added to the Matrix of Diamond Tubular Drills on Their Performance Characteristics for Drilling Porcelain, Granite, and Abrasive Stone
The vacuum impregnation method was employed to produce two batches of tubular drills, incorporating AS200 500/400 diamond grains in a Cu–15 wt.% Sn metal matrix. In one batch, ASM 1/0 ultradispersed diamond powders (UDDPs) were added as a reinforcement to matrices in some tools. In the other batch,...
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| Veröffentlicht in: | Powder metallurgy and metal ceramics Jg. 61; H. 11-12; S. 766 - 772 |
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| Sprache: | Englisch |
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01.03.2023
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| Abstract | The vacuum impregnation method was employed to produce two batches of tubular drills, incorporating AS200 500/400 diamond grains in a Cu–15 wt.% Sn metal matrix. In one batch, ASM 1/0 ultradispersed diamond powders (UDDPs) were added as a reinforcement to matrices in some tools. In the other batch, the reinforcement was tin. The concentration of ASM 1/0 additives ranged from 1 to 11 wt.% and that of tin from 1 to 10 wt.%. Comparative laboratory tests for drilling porcelain, granite, and SiC-based abrasive stone were conducted using these diamond drills. Performance characteristics such as drill wear and drilling speed were examined. The hardness of matrix samples containing additives, but without AS200 500/400 diamond grains, produced by the vacuum fusion method was determined. In drilling the examined materials, UDDPs reduced the wear of diamond drills through the reinforcing effect and increased matrix hardness. The optimal concentration of UDDPs was found to be 5 wt.% (9 wt.% for porcelain). A further increase in the concentration of such additives led to higher wear of the drills as porosity that appeared in the matrix reduced diamond grain retention. The addition of tin to the matrix also decreased the wear of diamond drills, with the minimum wear observed when approximately 4 wt.% Sn was introduced into the matrix. Increasing the tin concentration in the matrix beyond this point resulted in higher drill wear because of brittle intermetallics, which also reduced the strength of diamond retention. The diamond drills with UDDP additives exhibited higher drilling speeds that those with tin additives. Furthermore, the drilling speed for porcelain and granite decreased with the introduction of tin up to 4 wt.% because of the ‘blunting’ effect. The diamond drills with a UDDP-reinforced matrix demonstrated better performance characteristics, including reduced wear and higher drilling speed. |
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| AbstractList | The vacuum impregnation method was employed to produce two batches of tubular drills, incorporating AS200 500/400 diamond grains in a Cu–15 wt.% Sn metal matrix. In one batch, ASM 1/0 ultradispersed diamond powders (UDDPs) were added as a reinforcement to matrices in some tools. In the other batch, the reinforcement was tin. The concentration of ASM 1/0 additives ranged from 1 to 11 wt.% and that of tin from 1 to 10 wt.%. Comparative laboratory tests for drilling porcelain, granite, and SiC-based abrasive stone were conducted using these diamond drills. Performance characteristics such as drill wear and drilling speed were examined. The hardness of matrix samples containing additives, but without AS200 500/400 diamond grains, produced by the vacuum fusion method was determined. In drilling the examined materials, UDDPs reduced the wear of diamond drills through the reinforcing effect and increased matrix hardness. The optimal concentration of UDDPs was found to be 5 wt.% (9 wt.% for porcelain). A further increase in the concentration of such additives led to higher wear of the drills as porosity that appeared in the matrix reduced diamond grain retention. The addition of tin to the matrix also decreased the wear of diamond drills, with the minimum wear observed when approximately 4 wt.% Sn was introduced into the matrix. Increasing the tin concentration in the matrix beyond this point resulted in higher drill wear because of brittle intermetallics, which also reduced the strength of diamond retention. The diamond drills with UDDP additives exhibited higher drilling speeds that those with tin additives. Furthermore, the drilling speed for porcelain and granite decreased with the introduction of tin up to 4 wt.% because of the ‘blunting’ effect. The diamond drills with a UDDP-reinforced matrix demonstrated better performance characteristics, including reduced wear and higher drilling speed. |
| Audience | Academic |
| Author | Umansky, V. P. Krasovsky, V. P. Bashchenko, O. A. |
| Author_xml | – sequence: 1 givenname: V. P. surname: Umansky fullname: Umansky, V. P. email: umanskyvp@gmail.com organization: Frantsevich Institute for Problems of Materials Science, National Academy of Sciences of Ukraine – sequence: 2 givenname: V. P. surname: Krasovsky fullname: Krasovsky, V. P. organization: Frantsevich Institute for Problems of Materials Science, National Academy of Sciences of Ukraine – sequence: 3 givenname: O. A. surname: Bashchenko fullname: Bashchenko, O. A. organization: Frantsevich Institute for Problems of Materials Science, National Academy of Sciences of Ukraine |
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| Keywords | matrix matrix reinforcement diamond drills drilling speed drill wear |
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| References | Yu.V. Naidich, V.P. Umansky, N.P. Brodnikovsky, A.S. Kulakov, and Ye.A. Rokitskaya, “The influence of the reinforcement from ultradispersed ASM 1/0 diamond powders and molybdenum in the bonding matrix of tubular drills on their performance in the processing of some nonmetallic materials,” Adgez. Raspl. Paika Mater., Issue 50, 94–104 (2017). DritsMEBochvarNRGuzeyLSLysovaEVPadezhnovaEMRokhlinLLTurkinaNIBinary, and Multicomponent Copper-Based Systems1979MoscowNauka248[in Russian] Yu.V. Naidich, V.P. Umanskii, and I.A. Lavrinenko Strength of the Diamond–Metal Interface and Brazing of Diamonds, Cambridge International Science Publishing (2007), p. 160. V.P. Umanskii, “The impregnation technique of micro- and ultrafine diamond powders in the manufacture of tools,” Ukrainian Patent 120657, publ. January 10 (2020), Bulletin No. 1. UmanskyVPBrodnikovskyNPBashchenkoOAKulakovASWear resistance of bronze-matrix samples of diamond tubular drills with ultrafine diamond and molybdenum powder reinforcementPowder Metall. Met. Ceram.2019589–10608612 V.P. Umansky, N.P. Brodnikovskiy, O.A. Bashchenko, and Ye.A. Rokitskaya, “The effect of matrix and processed material properties on the performance of diamond drills,” Powder Metall. Met. Ceram., 59, No. 3–4, 477–482 (2020). UmanskyVPKrasovskyVPBashchenkoOAEffect of reinforcement with micro- and ultradispersed diamond powders on the properties of diamond tubular drills during the processing of some non-metallic materialsPowder Metall. Met. Ceram.2020597–8722729 VP Umansky (363_CR4) 2020; 59 363_CR6 VP Umansky (363_CR7) 2019; 58 363_CR2 363_CR3 363_CR1 ME Drits (363_CR5) 1979 |
| References_xml | – reference: V.P. Umansky, N.P. Brodnikovskiy, O.A. Bashchenko, and Ye.A. Rokitskaya, “The effect of matrix and processed material properties on the performance of diamond drills,” Powder Metall. Met. Ceram., 59, No. 3–4, 477–482 (2020). – reference: UmanskyVPKrasovskyVPBashchenkoOAEffect of reinforcement with micro- and ultradispersed diamond powders on the properties of diamond tubular drills during the processing of some non-metallic materialsPowder Metall. Met. Ceram.2020597–8722729 – reference: DritsMEBochvarNRGuzeyLSLysovaEVPadezhnovaEMRokhlinLLTurkinaNIBinary, and Multicomponent Copper-Based Systems1979MoscowNauka248[in Russian] – reference: Yu.V. Naidich, V.P. Umanskii, and I.A. Lavrinenko Strength of the Diamond–Metal Interface and Brazing of Diamonds, Cambridge International Science Publishing (2007), p. 160. – reference: UmanskyVPBrodnikovskyNPBashchenkoOAKulakovASWear resistance of bronze-matrix samples of diamond tubular drills with ultrafine diamond and molybdenum powder reinforcementPowder Metall. Met. Ceram.2019589–10608612 – reference: V.P. Umanskii, “The impregnation technique of micro- and ultrafine diamond powders in the manufacture of tools,” Ukrainian Patent 120657, publ. January 10 (2020), Bulletin No. 1. – reference: Yu.V. Naidich, V.P. Umansky, N.P. Brodnikovsky, A.S. Kulakov, and Ye.A. Rokitskaya, “The influence of the reinforcement from ultradispersed ASM 1/0 diamond powders and molybdenum in the bonding matrix of tubular drills on their performance in the processing of some nonmetallic materials,” Adgez. Raspl. Paika Mater., Issue 50, 94–104 (2017). – ident: 363_CR2 – ident: 363_CR3 doi: 10.1007/s11106-020-00181-2 – start-page: 248 volume-title: Binary, and Multicomponent Copper-Based Systems year: 1979 ident: 363_CR5 – ident: 363_CR1 – volume: 59 start-page: 722 issue: 7–8 year: 2020 ident: 363_CR4 publication-title: Powder Metall. Met. Ceram. – ident: 363_CR6 – volume: 58 start-page: 608 issue: 9–10 year: 2019 ident: 363_CR7 publication-title: Powder Metall. Met. Ceram. |
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| Snippet | The vacuum impregnation method was employed to produce two batches of tubular drills, incorporating AS200 500/400 diamond grains in a Cu–15 wt.% Sn metal... The vacuum impregnation method was employed to produce two batches of tubular drills, incorporating AS200 500/400 diamond grains in a Cu-15 wt.% Sn metal... |
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| SubjectTerms | Ceramics Characterization and Evaluation of Materials Chemistry and Materials Science Composites Drilling and boring Glass Intermetallic compounds Materials Science Metallic Materials Natural Materials Powders Silicon compounds |
| Title | The Influence of Ultradispersed Diamond Powder and Tin Added to the Matrix of Diamond Tubular Drills on Their Performance Characteristics for Drilling Porcelain, Granite, and Abrasive Stone |
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