Sustainable Scheduling of an Automatic Pallet Changer System by Multi-Objective Evolutionary Algorithm with First Piece Inspection
In this study, the machining center with the Automated Pallet Changer (APC) scheduling problem considering the disturbance of the first piece inspection is presented. The APC is frequently used in industry practice; it is useful in terms of sustainability and robustness because it increases the mach...
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| Published in: | Sustainability Vol. 11; no. 5; p. 1498 |
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| Main Authors: | , , |
| Format: | Journal Article |
| Language: | English |
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Basel
MDPI AG
12.03.2019
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| ISSN: | 2071-1050, 2071-1050 |
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| Abstract | In this study, the machining center with the Automated Pallet Changer (APC) scheduling problem considering the disturbance of the first piece inspection is presented. The APC is frequently used in industry practice; it is useful in terms of sustainability and robustness because it increases the machine utilization rate and enhances the responsiveness to uncertainties in dynamic environments. An enhanced evolutionary algorithm for APC scheduling (APCEA) is developed by combining the multi-objective evolutionary algorithm with APC simulation. The dynamic factors in the simulation model include the pass rate of the first piece inspection (FPI) and the adjusted time when the FPI is unpassed. The proposed APCEA defines the non-robust gene based on the risk combination of the first piece inspection, and screens the non-robust gene in the genetic operation, thus improving the solution quality under the same computation times. Compared with the other three multi-objective evolutionary algorithms (MOEAs), it is demonstrated that the proposed APCEA produces the best result among the four methods. The proposed APCEA has been embedded into the manufacturing execution system (MES) and successfully applied in a manufacturing plant. The application value of the proposed method is verified by a practical example. |
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| AbstractList | In this study, the machining center with the Automated Pallet Changer (APC) scheduling problem considering the disturbance of the first piece inspection is presented. The APC is frequently used in industry practice; it is useful in terms of sustainability and robustness because it increases the machine utilization rate and enhances the responsiveness to uncertainties in dynamic environments. An enhanced evolutionary algorithm for APC scheduling (APCEA) is developed by combining the multi-objective evolutionary algorithm with APC simulation. The dynamic factors in the simulation model include the pass rate of the first piece inspection (FPI) and the adjusted time when the FPI is unpassed. The proposed APCEA defines the non-robust gene based on the risk combination of the first piece inspection, and screens the non-robust gene in the genetic operation, thus improving the solution quality under the same computation times. Compared with the other three multi-objective evolutionary algorithms (MOEAs), it is demonstrated that the proposed APCEA produces the best result among the four methods. The proposed APCEA has been embedded into the manufacturing execution system (MES) and successfully applied in a manufacturing plant. The application value of the proposed method is verified by a practical example. |
| Author | Yang, Jianjun Liao, Qingmiao Zhou, Yong |
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| Copyright | 2019 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (http://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License. |
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| SubjectTerms | algorithms Automation genes Genetic algorithms Job shops manufacturing Preventive maintenance Process planning Production scheduling risk simulation models Studies Sustainable development uncertainty |
| Title | Sustainable Scheduling of an Automatic Pallet Changer System by Multi-Objective Evolutionary Algorithm with First Piece Inspection |
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