Effects of Ultrasonic Nanocrystal Surface Modification on Surface Hardening Mechanism and Wear Behavior of Additively Manufactured High-Manganese Steel

In this study, high-manganese steel (HMS) fabricated by employing additive manufacturing processes is examined. Samples are classified into three types (13 Mn, 18.5 Mn, and 24 Mn) based on their manganese content. The changes in characteristics resulting from the ultrasonic nanocrystal surface modif...

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Veröffentlicht in:Metals and materials international Jg. 31; H. 2; S. 423 - 441
Hauptverfasser: Park, Han-Byeol, Ha, Hyeong-Jin, Cho, Jong-Rae, Shim, Do-Sik
Format: Journal Article
Sprache:Englisch
Veröffentlicht: Seoul The Korean Institute of Metals and Materials 01.02.2025
대한금속·재료학회
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ISSN:1598-9623, 2005-4149
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Abstract In this study, high-manganese steel (HMS) fabricated by employing additive manufacturing processes is examined. Samples are classified into three types (13 Mn, 18.5 Mn, and 24 Mn) based on their manganese content. The changes in characteristics resulting from the ultrasonic nanocrystal surface modification (UNSM) treatment applied to as-built HMS are evaluated. The microstructures are refined with an increasing manganese content in as-built HMS; as a result, hardness decreases. The UNSM treatment enhanced the surface characteristics of the material, reducing weight loss and improving wear resistance, particularly for alloys with a low manganese content. Specifically, the UNSM-treated (UNSMed) 13Mn sample exhibits the highest wear resistance, owing to its high surface hardness, which effectively limits wear damage within the severe plastic deformation (SPD) layer. In contrast, UNSMed 18.5Mn and 24Mn samples, which have lower hardness, experience more severe wear damage that extended beyond the SPD layer. Transformation-induced plasticity and twinning-induced plasticity effects are also observed in all wear test samples, along with increased dislocation density near the surface. This suggests that all types of HMS exhibit significant wear resistance, and work-hardening mechanisms effectively inhibit wear damage, even when wear extends beyond the SPD layer. Graphical Abstract
AbstractList In this study, high-manganese steel (HMS) fabricated by employing additive manufacturing processes is examined. Samples are classified into three types (13 Mn, 18.5 Mn, and 24 Mn) based on their manganese content. The changes in characteristics resulting from the ultrasonic nanocrystal surface modification (UNSM) treatment applied to as-built HMS are evaluated. The microstructures are refined with an increasing manganese content in as-built HMS; as a result, hardness decreases. The UNSM treatment enhanced the surface characteristics of the material, reducing weight loss and improving wear resistance, particularly for alloys with a low manganese content. Specifically, the UNSM-treated (UNSMed) 13Mn sample exhibits the highest wear resistance, owing to its high surface hardness, which effectively limits wear damage within the severe plastic deformation (SPD) layer. In contrast, UNSMed 18.5Mn and 24Mn samples, which have lower hardness, experience more severe wear damage that extended beyond the SPD layer. Transformation-induced plasticity and twinning-induced plasticity effects are also observed in all wear test samples, along with increased dislocation density near the surface. This suggests that all types of HMS exhibit significant wear resistance, and work-hardening mechanisms effectively inhibit wear damage, even when wear extends beyond the SPD layer. Graphical Abstract
In this study, high-manganese steel (HMS) fabricated by employing additive manufacturing processes is examined. Samplesare classified into three types (13 Mn, 18.5 Mn, and 24 Mn) based on their manganese content. The changes in characteristicsresulting from the ultrasonic nanocrystal surface modification (UNSM) treatment applied to as-built HMS are evaluated. The microstructures are refined with an increasing manganese content in as-built HMS; as a result, hardness decreases. TheUNSM treatment enhanced the surface characteristics of the material, reducing weight loss and improving wear resistance,particularly for alloys with a low manganese content. Specifically, the UNSM-treated (UNSMed) 13Mn sample exhibits thehighest wear resistance, owing to its high surface hardness, which effectively limits wear damage within the severe plasticdeformation (SPD) layer. In contrast, UNSMed 18.5Mn and 24Mn samples, which have lower hardness, experience moresevere wear damage that extended beyond the SPD layer. Transformation-induced plasticity and twinning-induced plasticityeffects are also observed in all wear test samples, along with increased dislocation density near the surface. This suggeststhat all types of HMS exhibit significant wear resistance, and work-hardening mechanisms effectively inhibit wear damage,even when wear extends beyond the SPD layer. KCI Citation Count: 0
Author Cho, Jong-Rae
Shim, Do-Sik
Park, Han-Byeol
Ha, Hyeong-Jin
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  surname: Park
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  organization: Department of Ocean Advanced Materials Convergence Engineering, Korea Maritime and Ocean University, Interdisciplinary Major of Ocean Renewable Energy Engineering, Korea Maritime and Ocean University
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  givenname: Hyeong-Jin
  surname: Ha
  fullname: Ha, Hyeong-Jin
  organization: Department of Ocean Advanced Materials Convergence Engineering, Korea Maritime and Ocean University, Interdisciplinary Major of Ocean Renewable Energy Engineering, Korea Maritime and Ocean University
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  givenname: Jong-Rae
  surname: Cho
  fullname: Cho, Jong-Rae
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  givenname: Do-Sik
  surname: Shim
  fullname: Shim, Do-Sik
  email: think@kmou.ac.kr
  organization: Department of Ocean Advanced Materials Convergence Engineering, Korea Maritime and Ocean University
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crossref_primary_10_1007_s12540_024_01824_4
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Snippet In this study, high-manganese steel (HMS) fabricated by employing additive manufacturing processes is examined. Samples are classified into three types (13 Mn,...
In this study, high-manganese steel (HMS) fabricated by employing additive manufacturing processes is examined. Samplesare classified into three types (13 Mn,...
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SubjectTerms Characterization and Evaluation of Materials
Chemistry and Materials Science
Engineering Thermodynamics
Heat and Mass Transfer
Machines
Magnetic Materials
Magnetism
Manufacturing
Materials Science
Metallic Materials
Processes
Solid Mechanics
재료공학
Title Effects of Ultrasonic Nanocrystal Surface Modification on Surface Hardening Mechanism and Wear Behavior of Additively Manufactured High-Manganese Steel
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Volume 31
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