Highly-durable plasma-sprayed Al2O3-YSZ/YSZ double ceramic layer TBCs against CMAS corrosion
The addition of Al2O3 inside thermal barrier coatings (TBCs) is highlighted effective on mitigating TBCs degradation induced by CMAS corrosion. In this study, the cost-effective 20 wt.%Al2O3-7YSZ/7YSZ double ceramic layer (DCL) TBCs were fabricated and their long-term performance resisting CMAS corr...
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| Veröffentlicht in: | Journal of the European Ceramic Society Jg. 44; H. 12; S. 7328 - 7338 |
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| Sprache: | Englisch |
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Elsevier Ltd
01.09.2024
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| ISSN: | 0955-2219 |
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| Abstract | The addition of Al2O3 inside thermal barrier coatings (TBCs) is highlighted effective on mitigating TBCs degradation induced by CMAS corrosion. In this study, the cost-effective 20 wt.%Al2O3-7YSZ/7YSZ double ceramic layer (DCL) TBCs were fabricated and their long-term performance resisting CMAS corrosion was investigated. Significant bending and CMAS infiltration occurred readily for the single layer 7YSZ coatings just after 5 h duration. The top sacrificial Al2O3-7YSZ layer of DCL coatings greatly constrained coating deflection and CMAS infiltration. This is due to the chemical reaction between alumina splats and CMAS, generating interconnected anorthites for effectively blocking CMAS infiltration and improving resistance to CMAS attack. However, it is highlighted that the role of alumina splats on mitigating CMAS degradation was found different between the short-term corrosion and long-term corrosion. In addition, interfacial delamination/cracking was not observed between the top Al2O3-7YSZ layer and bottom 7YSZ layer after 100 h CMAS corrosion, demonstrating superior interface integrity and durability. |
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| AbstractList | The addition of Al2O3 inside thermal barrier coatings (TBCs) is highlighted effective on mitigating TBCs degradation induced by CMAS corrosion. In this study, the cost-effective 20 wt.%Al2O3-7YSZ/7YSZ double ceramic layer (DCL) TBCs were fabricated and their long-term performance resisting CMAS corrosion was investigated. Significant bending and CMAS infiltration occurred readily for the single layer 7YSZ coatings just after 5 h duration. The top sacrificial Al2O3-7YSZ layer of DCL coatings greatly constrained coating deflection and CMAS infiltration. This is due to the chemical reaction between alumina splats and CMAS, generating interconnected anorthites for effectively blocking CMAS infiltration and improving resistance to CMAS attack. However, it is highlighted that the role of alumina splats on mitigating CMAS degradation was found different between the short-term corrosion and long-term corrosion. In addition, interfacial delamination/cracking was not observed between the top Al2O3-7YSZ layer and bottom 7YSZ layer after 100 h CMAS corrosion, demonstrating superior interface integrity and durability. |
| Author | Wu, Dongting Zhang, Yongang Han, Jiasen Dou, Mengfan Gao, Wei Zou, Yong |
| Author_xml | – sequence: 1 givenname: Yongang surname: Zhang fullname: Zhang, Yongang email: yongang.zhang@sdu.edu.cn organization: Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, School of Materials and Engineering, Shandong University, Jinan 250061, China – sequence: 2 givenname: Wei surname: Gao fullname: Gao, Wei organization: Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, School of Materials and Engineering, Shandong University, Jinan 250061, China – sequence: 3 givenname: Mengfan surname: Dou fullname: Dou, Mengfan organization: Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, School of Materials and Engineering, Shandong University, Jinan 250061, China – sequence: 4 givenname: Jiasen surname: Han fullname: Han, Jiasen organization: State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi'an 710072, China – sequence: 5 givenname: Dongting surname: Wu fullname: Wu, Dongting email: wudongting@sdu.edu.cn organization: Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, School of Materials and Engineering, Shandong University, Jinan 250061, China – sequence: 6 givenname: Yong surname: Zou fullname: Zou, Yong organization: Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, School of Materials and Engineering, Shandong University, Jinan 250061, China |
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| Keywords | CMAS corrosion Al2O3-7YSZ composite coating Double ceramic layer Thermal barrier coating |
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| SubjectTerms | Al2O3-7YSZ composite coating CMAS corrosion Double ceramic layer Thermal barrier coating |
| Title | Highly-durable plasma-sprayed Al2O3-YSZ/YSZ double ceramic layer TBCs against CMAS corrosion |
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