A vibration-resistant detection method of weld position and gap for seam tracking of Z-weave GMAW

A vibration-resistant detection method of weld position and gap based on laser vision sensing is proposed in this paper due to the failure problem of automatic weave weld tracking of V-butt welds with gaps due to arc light, molten metal splash, seam gap variations, and inertial vibration of the weav...

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Published in:	International journal of advanced manufacturing technology Vol. 133; no. 7-8; pp. 3319 - 3334
Main Authors:	Gao, Jiapeng, Hong, Bo, Jia, Aiting, Zheng, Yi
Format:	Journal Article
Language:	English
Published:	London Springer London 01.08.2024 Springer Nature B.V
Subjects:	Adaptive algorithms Adaptive sampling Algorithms Arc seam welding Automatic welding CAE) and Design Centroids Computer-Aided Engineering (CAD Engineering Error analysis Error correction Gas metal arc welding Gas pipelines Image detection Industrial and Production Engineering Inertial coordinates Laser beam welding Liquid metals Mechanical Engineering Media Management Motion perception Original Article Polynomials Position sensing Random sampling S curves Seam tracking Tracking devices Tracking errors Vibration Seam gap Laser vision sensor Welding seam tracking Intelligent robot welding Weld position detection
ISSN:	0268-3768, 1433-3015
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Abstract	A vibration-resistant detection method of weld position and gap based on laser vision sensing is proposed in this paper due to the failure problem of automatic weave weld tracking of V-butt welds with gaps due to arc light, molten metal splash, seam gap variations, and inertial vibration of the weave motion in the manufacture of weave gas metal arc welding for pipelines vessels and ships. An improved random sampling consistency algorithm and an adaptive grayscale centroid algorithm are proposed to overcome the interference of arc light and molten metal splash, achieving the simultaneous image detection of weld position and gap. Moreover, a moving polynomial fitting algorithm is proposed to overcome vibration interference in the direction of weave motion and correct the weld position. Finally, the experimental results of Z-weave welding seam tracking of S-curve welds show that the proposed method can significantly reduce the weld tracking error, meeting the practical welding requirements. This study provides a new solution for eliminating the vibration interference of system devices in practical weave welding manufacturing.
AbstractList	A vibration-resistant detection method of weld position and gap based on laser vision sensing is proposed in this paper due to the failure problem of automatic weave weld tracking of V-butt welds with gaps due to arc light, molten metal splash, seam gap variations, and inertial vibration of the weave motion in the manufacture of weave gas metal arc welding for pipelines vessels and ships. An improved random sampling consistency algorithm and an adaptive grayscale centroid algorithm are proposed to overcome the interference of arc light and molten metal splash, achieving the simultaneous image detection of weld position and gap. Moreover, a moving polynomial fitting algorithm is proposed to overcome vibration interference in the direction of weave motion and correct the weld position. Finally, the experimental results of Z-weave welding seam tracking of S-curve welds show that the proposed method can significantly reduce the weld tracking error, meeting the practical welding requirements. This study provides a new solution for eliminating the vibration interference of system devices in practical weave welding manufacturing.
Author	Jia, Aiting Hong, Bo Gao, Jiapeng Zheng, Yi
Author_xml	– sequence: 1 givenname: Jiapeng surname: Gao fullname: Gao, Jiapeng email: gaojiapeng_cs@163.com organization: Anhui Province Key Laboratory of Special Heavy Load Robot, Anhui University of Technology – sequence: 2 givenname: Bo surname: Hong fullname: Hong, Bo organization: School of Mechanical Engineering, Xiangtan University – sequence: 3 givenname: Aiting surname: Jia fullname: Jia, Aiting organization: School of Mechanical Engineering, Xiangtan University – sequence: 4 givenname: Yi surname: Zheng fullname: Zheng, Yi organization: Anhui Province Key Laboratory of Special Heavy Load Robot, Anhui University of Technology
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Cites_doi	10.1109/JSEN.2021.3106696 10.4236/wjet.2021.91004 10.1007/s00170-021-08573-3 10.1109/TIE.2023.3243265 10.1016/j.jmsy.2022.09.012 10.1016/j.jmapro.2021.10.005 10.1109/JSEN.2022.3224931 10.1109/JSEN.2022.3147489 10.1016/j.jmapro.2021.12.004 10.1109/TII.2020.2977121 10.1016/j.rcim.2018.08.003 10.1016/j.rcim.2019.101864 10.1016/j.jmapro.2020.02.026 10.1109/JSEN.2020.3032404 10.1016/j.mechatronics.2019.102261 10.1007/s00170-023-11442-w 10.3390/s19051144 10.1016/j.jmapro.2022.05.029 10.1016/j.optlaseng.2019.105947 10.1016/j.optlastec.2019.105648 10.1109/TIM.2021.3072103 10.1016/j.rcim.2019.101821 10.1016/j.optlastec.2022.108388 10.1016/j.optlastec.2022.108866 10.1016/j.jmsy.2016.11.005 10.1007/s00170-021-06782-4 10.1016/j.jmapro.2021.08.058 10.1109/TIM.2021.3106685
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Snippet	A vibration-resistant detection method of weld position and gap based on laser vision sensing is proposed in this paper due to the failure problem of automatic...
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SubjectTerms	Adaptive algorithms Adaptive sampling Algorithms Arc seam welding Automatic welding CAE) and Design Centroids Computer-Aided Engineering (CAD Engineering Error analysis Error correction Gas metal arc welding Gas pipelines Image detection Industrial and Production Engineering Inertial coordinates Laser beam welding Liquid metals Mechanical Engineering Media Management Motion perception Original Article Polynomials Position sensing Random sampling S curves Seam tracking Tracking devices Tracking errors Vibration
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Title	A vibration-resistant detection method of weld position and gap for seam tracking of Z-weave GMAW
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