Balancing and scheduling of flexible mixed model assembly lines

Mixed model assembly line literature involves two problems: balancing and model sequencing. The general tendency in current studies is to deal with these problems in different time frames. However, in today’s competitive market, the mixed model assembly line balancing problem has been turned into an...

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Vydáno v:Constraints : an international journal Ročník 18; číslo 3; s. 434 - 469
Hlavní autoři: Öztürk, Cemalettin, Tunalı, Semra, Hnich, Brahim, Örnek, M. Arslan
Médium: Journal Article
Jazyk:angličtina
Vydáno: Boston Springer US 01.07.2013
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ISSN:1383-7133, 1572-9354
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Abstract Mixed model assembly line literature involves two problems: balancing and model sequencing. The general tendency in current studies is to deal with these problems in different time frames. However, in today’s competitive market, the mixed model assembly line balancing problem has been turned into an operational problem. In this paper, we propose mixed integer programming (MIP) and constraint programming (CP) models which consider both balancing and model sequencing within the same formulation along with the optimal schedule of tasks at a station. Furthermore, we also compare the proposed exact models with decomposition schemes developed for solving different instances of varying sizes. This is the first paper in the literature which takes into account the network type precedence diagrams and limited buffer capacities between stations. Besides, it is the first study that CP method is applied to balancing and scheduling of mixed model assembly lines. Our empirical study shows that the CP approach outperforms the MIP approach as well as the decomposition schemes.
AbstractList Mixed model assembly line literature involves two problems: balancing and model sequencing. The general tendency in current studies is to deal with these problems in different time frames. However, in today’s competitive market, the mixed model assembly line balancing problem has been turned into an operational problem. In this paper, we propose mixed integer programming (MIP) and constraint programming (CP) models which consider both balancing and model sequencing within the same formulation along with the optimal schedule of tasks at a station. Furthermore, we also compare the proposed exact models with decomposition schemes developed for solving different instances of varying sizes. This is the first paper in the literature which takes into account the network type precedence diagrams and limited buffer capacities between stations. Besides, it is the first study that CP method is applied to balancing and scheduling of mixed model assembly lines. Our empirical study shows that the CP approach outperforms the MIP approach as well as the decomposition schemes.
Author Örnek, M. Arslan
Hnich, Brahim
Öztürk, Cemalettin
Tunalı, Semra
Author_xml – sequence: 1
  givenname: Cemalettin
  surname: Öztürk
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  organization: Department of Industrial Systems Engineering, İzmir University of Economics
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  givenname: Semra
  surname: Tunalı
  fullname: Tunalı, Semra
  organization: Department of Business Administration, İzmir University of Economics
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  givenname: Brahim
  surname: Hnich
  fullname: Hnich, Brahim
  email: hnich.brahim@gmail.com
  organization: Department of Computer Engineering, İzmir University of Economics
– sequence: 4
  givenname: M. Arslan
  surname: Örnek
  fullname: Örnek, M. Arslan
  organization: Department of Industrial Systems Engineering, İzmir University of Economics
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Issue 3
Keywords Balancing
Constraint programming
Mixed integer programming
Scheduling
Decomposition
Mixed model assembly lines
Sequencing
Assembly line
Empirical method
Constraint satisfaction
Buffer system
Modeling
Constrained optimization
Production management
Economic market
Product structure
Flexible manufacturing system
Capacity constraint
Open market
Language English
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CC BY 4.0
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PublicationTitle Constraints : an international journal
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Snippet Mixed model assembly line literature involves two problems: balancing and model sequencing. The general tendency in current studies is to deal with these...
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SubjectTerms Application
Applied sciences
Artificial Intelligence
Computer Science
Exact sciences and technology
Firm modelling
Inventory control, production control. Distribution
Mathematical programming
Operational research and scientific management
Operational research. Management science
Operations Research/Decision Theory
Optimization
Scheduling, sequencing
Title Balancing and scheduling of flexible mixed model assembly lines
URI https://link.springer.com/article/10.1007/s10601-013-9142-6
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