Modelling, and characterization of 3D printed cellular structures

•Three different cellular structures are fabricated by FDM of ABSplus material•Mechanical properties of the ABSplus material are determined•Mesh sensitivity study is performed to assess the influence of mesh type and mesh size•Crashworthiness properties of the three cellular structures are assessed...

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Vydáno v:Materials & design Ročník 142; s. 177 - 189
Hlavní autoři: Kucewicz, Michał, Baranowski, Paweł, Małachowski, Jerzy, Popławski, Arkadiusz, Płatek, Paweł
Médium: Journal Article
Jazyk:angličtina
Vydáno: Elsevier Ltd 15.03.2018
Témata:
ISSN:0264-1275, 1873-4197
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Abstract •Three different cellular structures are fabricated by FDM of ABSplus material•Mechanical properties of the ABSplus material are determined•Mesh sensitivity study is performed to assess the influence of mesh type and mesh size•Crashworthiness properties of the three cellular structures are assessed during experimental and numerical testing [Display omitted] A procedure for characterizing the deformation process of a regular cellular structure under static loading conditions is presented. Three different topologies with similar relative densities were designed and fabricated by fused deposition modelling of ABSplus material. In the first stage, the material properties of the samples were evaluated and numerically correlated with experimental data. Experimental compression tests were performed on a universal strength machine. The comparison of the results of experiments and finite element analyses indicated acceptable similarity in terms of deformation, failure and force characteristics. Additionally, a mesh sensitivity study was performed, and the influence of the mesh on the obtained results was assessed. Finally, different types of elements for the discrete models of cellular structures were investigated. Two different approaches were considered for studying the energy-absorption properties of the cellular structures: with and without implementation of the erosion criterion for simulating material failure.
AbstractList •Three different cellular structures are fabricated by FDM of ABSplus material•Mechanical properties of the ABSplus material are determined•Mesh sensitivity study is performed to assess the influence of mesh type and mesh size•Crashworthiness properties of the three cellular structures are assessed during experimental and numerical testing [Display omitted] A procedure for characterizing the deformation process of a regular cellular structure under static loading conditions is presented. Three different topologies with similar relative densities were designed and fabricated by fused deposition modelling of ABSplus material. In the first stage, the material properties of the samples were evaluated and numerically correlated with experimental data. Experimental compression tests were performed on a universal strength machine. The comparison of the results of experiments and finite element analyses indicated acceptable similarity in terms of deformation, failure and force characteristics. Additionally, a mesh sensitivity study was performed, and the influence of the mesh on the obtained results was assessed. Finally, different types of elements for the discrete models of cellular structures were investigated. Two different approaches were considered for studying the energy-absorption properties of the cellular structures: with and without implementation of the erosion criterion for simulating material failure.
Author Baranowski, Paweł
Popławski, Arkadiusz
Małachowski, Jerzy
Kucewicz, Michał
Płatek, Paweł
Author_xml – sequence: 1
  givenname: Michał
  surname: Kucewicz
  fullname: Kucewicz, Michał
  email: michal.kucewicz@wat.edu.pl
  organization: Military University of Technology, Faculty of Mechanical Engineering, Department of Mechanics and Applied Computer Science, 2 Gen. S. Kaliskiego Street, 00-908 Warsaw, Poland
– sequence: 2
  givenname: Paweł
  surname: Baranowski
  fullname: Baranowski, Paweł
  email: pawel.baranowski@wat.edu.pl
  organization: Military University of Technology, Faculty of Mechanical Engineering, Department of Mechanics and Applied Computer Science, 2 Gen. S. Kaliskiego Street, 00-908 Warsaw, Poland
– sequence: 3
  givenname: Jerzy
  surname: Małachowski
  fullname: Małachowski, Jerzy
  email: jerzy.malachowski@wat.edu.pl
  organization: Military University of Technology, Faculty of Mechanical Engineering, Department of Mechanics and Applied Computer Science, 2 Gen. S. Kaliskiego Street, 00-908 Warsaw, Poland
– sequence: 4
  givenname: Arkadiusz
  surname: Popławski
  fullname: Popławski, Arkadiusz
  email: arkadiusz.poplawski@wat.edu.pl
  organization: Military University of Technology, Faculty of Mechanical Engineering, Department of Mechanics and Applied Computer Science, 2 Gen. S. Kaliskiego Street, 00-908 Warsaw, Poland
– sequence: 5
  givenname: Paweł
  surname: Płatek
  fullname: Płatek, Paweł
  email: pawel.platek@wat.edu.pl
  organization: Military University of Technology, Faculty of Mechatronics and Aviation, Institute of Armament Technology, 2 Gen. S. Kaliskiego Street, 00-908 Warsaw, Poland
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Keywords Finite element modelling
Energy absorption
3D printing
Cellular structure
Crashworthiness
Language English
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Snippet •Three different cellular structures are fabricated by FDM of ABSplus material•Mechanical properties of the ABSplus material are determined•Mesh sensitivity...
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StartPage 177
SubjectTerms 3D printing
Cellular structure
Crashworthiness
Energy absorption
Finite element modelling
Title Modelling, and characterization of 3D printed cellular structures
URI https://dx.doi.org/10.1016/j.matdes.2018.01.028
Volume 142
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