Trajectory planning system for bimanual robots: Achieving efficient collision-free manipulation

Pick-and-place operations are non-value-added activities but essential in many industrial processes. Some of these operations must be performed by dual-arm robots, which represent new challenges in terms of collision-avoidance due to the use of a shared workspace. This work addresses these two issue...

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Published in:Robotics and autonomous systems Vol. 194; p. 105118
Main Authors: Martínez-Peral, Francisco José, Méndez, Jorge Borrell, Mronga, Dennis, Segura-Heras, José Vicente, Perez-Vidal, Carlos
Format: Journal Article
Language:English
Published: Elsevier B.V 01.12.2025
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ISSN:0921-8890
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Abstract Pick-and-place operations are non-value-added activities but essential in many industrial processes. Some of these operations must be performed by dual-arm robots, which represent new challenges in terms of collision-avoidance due to the use of a shared workspace. This work addresses these two issues by proposing a Task and Motion Architecture (TMA) designed to optimize pick-and-place tasks, ensuring efficient and safe operation through collision-free movements. This architecture consists of two interconnected sublayers, the Task Planner (TP) and the Global Motion Planner (GMP). The TP calculates the optimal sequence of operations, minimizing the total execution time and guaranteeing a collision-free sequence. The GMP plans the trajectories of the robotic arms using predefined motion strategies and following the calculated optimal sequence. This work presents a novel solution for enhancing the efficiency of robot coordination in real-world settings by integrating an intercommunicated TP and MP. Results from simulations demonstrate improved task efficiency, reduced operational times, and successful collision avoidance between robots. •Proposal of a novel two-layered Global Controller for dual-arm robots.•Optimization of task sequencing with collision-free trajectories.•Implementation of hybrid and parallel motion strategies for robot coordination.•Demonstrated 40% improvement in efficiency for bimanual pick-and-place tasks.
AbstractList Pick-and-place operations are non-value-added activities but essential in many industrial processes. Some of these operations must be performed by dual-arm robots, which represent new challenges in terms of collision-avoidance due to the use of a shared workspace. This work addresses these two issues by proposing a Task and Motion Architecture (TMA) designed to optimize pick-and-place tasks, ensuring efficient and safe operation through collision-free movements. This architecture consists of two interconnected sublayers, the Task Planner (TP) and the Global Motion Planner (GMP). The TP calculates the optimal sequence of operations, minimizing the total execution time and guaranteeing a collision-free sequence. The GMP plans the trajectories of the robotic arms using predefined motion strategies and following the calculated optimal sequence. This work presents a novel solution for enhancing the efficiency of robot coordination in real-world settings by integrating an intercommunicated TP and MP. Results from simulations demonstrate improved task efficiency, reduced operational times, and successful collision avoidance between robots. •Proposal of a novel two-layered Global Controller for dual-arm robots.•Optimization of task sequencing with collision-free trajectories.•Implementation of hybrid and parallel motion strategies for robot coordination.•Demonstrated 40% improvement in efficiency for bimanual pick-and-place tasks.
ArticleNumber 105118
Author Méndez, Jorge Borrell
Mronga, Dennis
Perez-Vidal, Carlos
Martínez-Peral, Francisco José
Segura-Heras, José Vicente
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Keywords Pick-and-place Operations
Dual-arm Collision Avoidance
Robotic Sequence Order Optimization
Binary Integer Linear Programming
ROS
Language English
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Snippet Pick-and-place operations are non-value-added activities but essential in many industrial processes. Some of these operations must be performed by dual-arm...
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StartPage 105118
SubjectTerms Binary Integer Linear Programming
Dual-arm Collision Avoidance
Pick-and-place Operations
Robotic Sequence Order Optimization
ROS
Title Trajectory planning system for bimanual robots: Achieving efficient collision-free manipulation
URI https://dx.doi.org/10.1016/j.robot.2025.105118
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