Lightweight hybrid materials and structures for energy absorption: A state-of-the-art review and outlook

Lightweight materials and structures have attracted tremendous interests for their compelling advantages in a range of engineering problems that have placed heightened requirements in safety, environment, competitiveness and cost over recent years. As an effective approach, hybrid systems aim to tak...

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Published in:Thin-walled structures Vol. 172; p. 108760
Main Authors: Sun, Guangyong, Chen, Dongdong, Zhu, Guohua, Li, Qing
Format: Journal Article
Language:English
Published: Elsevier Ltd 01.03.2022
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ISSN:0263-8231, 1879-3223
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Abstract Lightweight materials and structures have attracted tremendous interests for their compelling advantages in a range of engineering problems that have placed heightened requirements in safety, environment, competitiveness and cost over recent years. As an effective approach, hybrid systems aim to take advantages and characteristics of different materials to maximize their functional roles in lightweight structures, thereby enhancing their respective material efficiency. This article provides a critical review on the advances in hybrid materials and structures for crashworthiness and energy absorption performance, in which fiber reinforced plastic (FRP), metals, cellular fillers and their hybrid configuration are discussed respectively. Attention is paid to the hybridization of different forms of FRP-FRP, FRP-metal, cellular filling materials with FRP structures, thereby demonstrating their constructive characteristics for different design goals. Crashworthiness and energy absorption performances of various hybridized materials, such as carbon fiber reinforced plastic (CFRP), glass fiber reinforced plastic (GFRP), aluminum/steel, metallic foams/honeycombs/lattices, are evaluated and compared in detail. After highlighting the knowledge gaps in existing literatures, this review provides an outlook on the possible future research. It is expected to gain new insights into the design of novel lightweight hybrid configurations for aerospace, automotive, nautical and railway applications. •Constituent materials and preparation technology of hybrid energy absorption structures.•Experimental characterization and modeling of hybrid energy absorption structures.•Failure mechanism and parameter analysis of hybrid energy absorption structures.•Current challenges and future developments of hybrid energy absorption structures.
AbstractList Lightweight materials and structures have attracted tremendous interests for their compelling advantages in a range of engineering problems that have placed heightened requirements in safety, environment, competitiveness and cost over recent years. As an effective approach, hybrid systems aim to take advantages and characteristics of different materials to maximize their functional roles in lightweight structures, thereby enhancing their respective material efficiency. This article provides a critical review on the advances in hybrid materials and structures for crashworthiness and energy absorption performance, in which fiber reinforced plastic (FRP), metals, cellular fillers and their hybrid configuration are discussed respectively. Attention is paid to the hybridization of different forms of FRP-FRP, FRP-metal, cellular filling materials with FRP structures, thereby demonstrating their constructive characteristics for different design goals. Crashworthiness and energy absorption performances of various hybridized materials, such as carbon fiber reinforced plastic (CFRP), glass fiber reinforced plastic (GFRP), aluminum/steel, metallic foams/honeycombs/lattices, are evaluated and compared in detail. After highlighting the knowledge gaps in existing literatures, this review provides an outlook on the possible future research. It is expected to gain new insights into the design of novel lightweight hybrid configurations for aerospace, automotive, nautical and railway applications. •Constituent materials and preparation technology of hybrid energy absorption structures.•Experimental characterization and modeling of hybrid energy absorption structures.•Failure mechanism and parameter analysis of hybrid energy absorption structures.•Current challenges and future developments of hybrid energy absorption structures.
ArticleNumber 108760
Author Chen, Dongdong
Li, Qing
Zhu, Guohua
Sun, Guangyong
Author_xml – sequence: 1
  givenname: Guangyong
  orcidid: 0000-0002-7179-6435
  surname: Sun
  fullname: Sun, Guangyong
  email: sgy800@126.com
  organization: State Key Laboratory of Advanced Design and Manufacture for Vehicle Body, Hunan University, Changsha, 410082, China
– sequence: 2
  givenname: Dongdong
  orcidid: 0000-0002-1819-8778
  surname: Chen
  fullname: Chen, Dongdong
  organization: State Key Laboratory of Advanced Design and Manufacture for Vehicle Body, Hunan University, Changsha, 410082, China
– sequence: 3
  givenname: Guohua
  surname: Zhu
  fullname: Zhu, Guohua
  organization: School of Automobile, Chang’an University, Xi’an 710064, China
– sequence: 4
  givenname: Qing
  surname: Li
  fullname: Li, Qing
  organization: School of Aerospace, Mechanical and Mechatronic Engineering, The University of Sydney, Sydney, NSW 2006, Australia
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Keywords Thin-walled structures
Hybrid materials and structures
Lightweight
Glass fiber reinforced plastic (GFRP)
Crashworthiness
Carbon fiber reinforced plastic (CFRP)
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Snippet Lightweight materials and structures have attracted tremendous interests for their compelling advantages in a range of engineering problems that have placed...
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StartPage 108760
SubjectTerms Carbon fiber reinforced plastic (CFRP)
Crashworthiness
Glass fiber reinforced plastic (GFRP)
Hybrid materials and structures
Lightweight
Thin-walled structures
Title Lightweight hybrid materials and structures for energy absorption: A state-of-the-art review and outlook
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Volume 172
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