New integer optimization models and an approximate dynamic programming algorithm for the lot-sizing and scheduling problem with sequence-dependent setups

•Lot-sizing and scheduling with sequence-dependent setup cost and times is studied.•The time-flow model for the problem is proposed and compared with a standard model.•The time-flow model shows better theoretical and computational performance.•An ADP algorithm based on the time-flow model is also pr...

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Vydané v:European journal of operational research Ročník 302; číslo 1; s. 230 - 243
Hlavní autori: Lee, Younsoo, Lee, Kyungsik
Médium: Journal Article
Jazyk:English
Vydavateľské údaje: Elsevier B.V 01.10.2022
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ISSN:0377-2217, 1872-6860
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Abstract •Lot-sizing and scheduling with sequence-dependent setup cost and times is studied.•The time-flow model for the problem is proposed and compared with a standard model.•The time-flow model shows better theoretical and computational performance.•An ADP algorithm based on the time-flow model is also proposed.•The proposed algorithm shows computational benefits over the standard MIP solver. In this paper, we propose new integer optimization models for the lot-sizing and scheduling problem with sequence-dependent setups, based on the general lot-sizing and scheduling problem. To incorporate setup crossover and carryover, we first propose a standard model that straightforwardly adapts a formulation technique from the literature. Then, as the main contribution, we propose a novel optimization model that incorporates the notion of time flow. We derive a family of valid inequalities with which to compare the tightness of the models’ linear programming relaxations. In addition, we provide an approximate dynamic programming algorithm that estimates the value of a state using its lower and upper bounds. Then, we conduct computational experiments to demonstrate the competitiveness of the proposed models and the solution algorithm. The test results show that the newly proposed time-flow model has considerable advantages compared with the standard model in terms of tightness and solvability. The proposed algorithm also shows computational benefits over the standard mixed integer programming solver.
AbstractList •Lot-sizing and scheduling with sequence-dependent setup cost and times is studied.•The time-flow model for the problem is proposed and compared with a standard model.•The time-flow model shows better theoretical and computational performance.•An ADP algorithm based on the time-flow model is also proposed.•The proposed algorithm shows computational benefits over the standard MIP solver. In this paper, we propose new integer optimization models for the lot-sizing and scheduling problem with sequence-dependent setups, based on the general lot-sizing and scheduling problem. To incorporate setup crossover and carryover, we first propose a standard model that straightforwardly adapts a formulation technique from the literature. Then, as the main contribution, we propose a novel optimization model that incorporates the notion of time flow. We derive a family of valid inequalities with which to compare the tightness of the models’ linear programming relaxations. In addition, we provide an approximate dynamic programming algorithm that estimates the value of a state using its lower and upper bounds. Then, we conduct computational experiments to demonstrate the competitiveness of the proposed models and the solution algorithm. The test results show that the newly proposed time-flow model has considerable advantages compared with the standard model in terms of tightness and solvability. The proposed algorithm also shows computational benefits over the standard mixed integer programming solver.
Author Lee, Younsoo
Lee, Kyungsik
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Keywords Approximate dynamic programming algorithm
Lot-sizing and scheduling problem
Integer optimization model
Sequence-dependent setup
Production
Language English
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Snippet •Lot-sizing and scheduling with sequence-dependent setup cost and times is studied.•The time-flow model for the problem is proposed and compared with a...
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SubjectTerms Approximate dynamic programming algorithm
Integer optimization model
Lot-sizing and scheduling problem
Production
Sequence-dependent setup
Title New integer optimization models and an approximate dynamic programming algorithm for the lot-sizing and scheduling problem with sequence-dependent setups
URI https://dx.doi.org/10.1016/j.ejor.2021.12.032
Volume 302
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