Structural optimization of downhole axial-flow cyclone separation pipe string
Single-well injection-production technology (SWIPT) is an effective solution for the economic development of high-water-cut oilfields, with downhole oil-water separation playing a crucial role in ensuring its efficient operation. In order to meet the 5.5-inch casing size requirements of onshore oilf...
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| Veröffentlicht in: | Process safety and environmental protection Jg. 200; S. 107332 |
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| Format: | Journal Article |
| Sprache: | Englisch |
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01.08.2025
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| ISSN: | 0957-5820 |
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| Abstract | Single-well injection-production technology (SWIPT) is an effective solution for the economic development of high-water-cut oilfields, with downhole oil-water separation playing a crucial role in ensuring its efficient operation. In order to meet the 5.5-inch casing size requirements of onshore oilfields and enhance the separation performance of single-well injection-production technology, a dual-pump suction single-well injection-production technology (DPS-SWIPT) was innovatively proposed, and an axial-flow cyclone separation pipe string (AFCSPS) was designed. The significance of structural parameters affecting the AFCSPS separation performance is calculated based on the Plackett-Burman (PB) design method. Response surface methodology (RSM) and artificial intelligence (AI) algorithms were employed to optimize the structural parameters of the cyclone separation pipe strings. A multivariate response mathematical model has been developed to quantitatively describe the relationship between structural parameters and separation efficiency. A comparison of the optimization methods reveals that the sparrow search algorithm back propagation neural networks-genetic algorithm (SSABP-GA) optimization algorithm yields the best results, with the value of separation efficiency reaching 99.93 %. The separation efficiency of the hydrocyclone remained above 95.38 % across various operating and physical parameters, indicating that the optimal structure demonstrates a high degree of adaptability within the studied range. Numerical simulations and experimental results show good agreement for oil core morphology and separation efficiency, within an average efficiency error of 1.48 %. The study can provide support and reference for the application of the equipment in downhole oil-water separation technology.
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| AbstractList | Single-well injection-production technology (SWIPT) is an effective solution for the economic development of high-water-cut oilfields, with downhole oil-water separation playing a crucial role in ensuring its efficient operation. In order to meet the 5.5-inch casing size requirements of onshore oilfields and enhance the separation performance of single-well injection-production technology, a dual-pump suction single-well injection-production technology (DPS-SWIPT) was innovatively proposed, and an axial-flow cyclone separation pipe string (AFCSPS) was designed. The significance of structural parameters affecting the AFCSPS separation performance is calculated based on the Plackett-Burman (PB) design method. Response surface methodology (RSM) and artificial intelligence (AI) algorithms were employed to optimize the structural parameters of the cyclone separation pipe strings. A multivariate response mathematical model has been developed to quantitatively describe the relationship between structural parameters and separation efficiency. A comparison of the optimization methods reveals that the sparrow search algorithm back propagation neural networks-genetic algorithm (SSABP-GA) optimization algorithm yields the best results, with the value of separation efficiency reaching 99.93 %. The separation efficiency of the hydrocyclone remained above 95.38 % across various operating and physical parameters, indicating that the optimal structure demonstrates a high degree of adaptability within the studied range. Numerical simulations and experimental results show good agreement for oil core morphology and separation efficiency, within an average efficiency error of 1.48 %. The study can provide support and reference for the application of the equipment in downhole oil-water separation technology.
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| ArticleNumber | 107332 |
| Author | Liu, Duo Zhao, Lixin Guan, Shuai Jiang, Minghu Li, Xinya Xing, Lei |
| Author_xml | – sequence: 1 givenname: Minghu surname: Jiang fullname: Jiang, Minghu email: nepujmh@163.com organization: School of Mechanical Science and Engineering, Northeast Petroleum University, Daqing, Heilongjiang 163318, China – sequence: 2 givenname: Xinya surname: Li fullname: Li, Xinya email: xy_li_lucky@163.com organization: School of Mechanical Science and Engineering, Northeast Petroleum University, Daqing, Heilongjiang 163318, China – sequence: 3 givenname: Lei surname: Xing fullname: Xing, Lei email: nepuxinglei@163.com organization: School of Mechanical Science and Engineering, Northeast Petroleum University, Daqing, Heilongjiang 163318, China – sequence: 4 givenname: Lixin surname: Zhao fullname: Zhao, Lixin email: lxzhaonepu@126.com organization: School of Mechanical Science and Engineering, Northeast Petroleum University, Daqing, Heilongjiang 163318, China – sequence: 5 givenname: Duo surname: Liu fullname: Liu, Duo email: 648831084@qq.com organization: School of Mechanical Science and Engineering, Northeast Petroleum University, Daqing, Heilongjiang 163318, China – sequence: 6 givenname: Shuai surname: Guan fullname: Guan, Shuai email: nepuguanshuai@163.com organization: School of Mechanical Science and Engineering, Northeast Petroleum University, Daqing, Heilongjiang 163318, China |
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| Keywords | Oil-water separation Optimization algorithm Performance analysis Structural optimization Single-well injection-production technology |
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