Biorefineries and chemical processes design, integration and sustainability analysis
As the range of feedstocks, process technologies and products expand, biorefineries will become increasingly complex manufacturing systems. Biorefineries and Chemical Processes: Design, Integration and Sustainability Analysis presents process modelling and integration, and whole system life cycle an...
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WILEY
2014
Wiley John Wiley & Sons, Incorporated Wiley-Blackwell |
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| ISBN: | 9781119990864, 1119990866, 1118698134, 9781118698136, 9781118698167, 1118698169, 1118698126, 9781118698129 |
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| Abstract | As the range of feedstocks, process technologies and products expand, biorefineries will become increasingly complex manufacturing systems. Biorefineries and Chemical Processes: Design, Integration and Sustainability Analysis presents process modelling and integration, and whole system life cycle analysis tools for the synthesis, design, operation and sustainable development of biorefinery and chemical processes.
Topics covered include:
Introduction: An introduction to the concept and development of biorefineries.
Tools: Included here are the methods for detailed economic and environmental impact analyses; combined economic value and environmental impact analysis; life cycle assessment (LCA); multi-criteria analysis; heat integration and utility system design; mathematical programming based optimization and genetic algorithms.
Process synthesis and design: Focuses on modern unit operations and innovative process flowsheets. Discusses thermochemical and biochemical processing of biomass, production of chemicals and polymers from biomass, and processes for carbon dioxide capture.
Biorefinery systems: Presents biorefinery process synthesis using whole system analysis. Discusses bio-oil and algae biorefineries, integrated fuel cells and renewables, and heterogeneous catalytic reactors.
Companion website: Four case studies, additional exercises and examples are available online, together with three supplementary chapters which address waste and emission minimization, energy storage and control systems, and the optimization and reuse of water.
This textbook is designed to bridge a gap between engineering design and sustainability assessment, for advanced students and practicing process designers and engineers. |
|---|---|
| AbstractList | As the range of feedstocks, process technologies and products expand, biorefineries will become increasingly complex manufacturing systems. Biorefineries and Chemical Processes: Design, Integration and Sustainability Analysis presents process modelling and integration, and whole system life cycle analysis tools for the synthesis, design, operation and sustainable development of biorefinery and chemical processes. Topics covered include: Introduction: An introduction to the concept and development of biorefineries. Tools: Included here are the methods for detailed economic and environmental impact analyses; combined economic value and environmental impact analysis; life cycle assessment (LCA); multi-criteria analysis; heat integration and utility system design; mathematical programming based optimization and genetic algorithms. Process synthesis and design: Focuses on modern unit operations and innovative process flowsheets. Discusses thermochemical and biochemical processing of biomass, production of chemicals and polymers from biomass, and processes for carbon dioxide capture. Biorefinery systems: Presents biorefinery process synthesis using whole system analysis. Discusses bio-oil and algae biorefineries, integrated fuel cells and renewables, and heterogeneous catalytic reactors. Companion website: Four case studies, additional exercises and examples are available online, together with three supplementary chapters which address waste and emission minimization, energy storage and control systems, and the optimization and reuse of water. This textbook is designed to bridge a gap between engineering design and sustainability assessment, for advanced students and practicing process designers and engineers. As the range of feedstocks, process technologies and products expand, biorefineries will become increasingly complex manufacturing systems. Biorefineries and Chemical Processes: Design, Integration and Sustainability Analysis presents process modelling and integration, and whole system life cycle analysis tools for the synthesis, design, operation and sustainable development of biorefinery and chemical processes. Topics covered include: Introduction: An introduction to the concept and development of biorefineries. Tools: Included here are the methods for detailed economic and environmental impact analyses; combined economic value and environmental impact analysis; life cycle assessment (LCA); multi-criteria analysis; heat integration and utility system design; mathematical programming based optimization and genetic algorithms. Process synthesis and design: Focuses on modern unit operations and innovative process flowsheets. Discusses thermochemical and biochemical processing of biomass, production of chemicals and polymers from biomass, and processes for carbon dioxide capture. Biorefinery systems: Presents biorefinery process synthesis using whole system analysis. Discusses bio-oil and algae biorefineries, integrated fuel cells and renewables, and heterogeneous catalytic reactors. Companion website: Four case studies, additional exercises and examples are available online, together with three supplementary chapters which address waste and emission minimization, energy storage and control systems, and the optimization and reuse of water. This textbook is designed to bridge a gap between engineering design and sustainability assessment, for advanced students and practicing process designers and engineers. As the range of feedstocks, process technologies and products expand, biorefineries will become increasingly complex manufacturing systems.B iorefineries and Chemical Processes: Design, Integration and Sustainability Analysis presents process modelling and integration, and whole system life cycle analysis tools for the synthesis, design. |
| Author | Ng, Kok Siew Hernandez, Elias Martinez Sadhukhan, Jhuma |
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| Snippet | As the range of feedstocks, process technologies and products expand, biorefineries will become increasingly complex manufacturing systems. Biorefineries and... As the range of feedstocks, process technologies and products expand, biorefineries will become increasingly complex manufacturing systems.B iorefineries and... |
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| SubjectTerms | Biomass Biomass chemicals Biomass chemicals industry Biomass energy industries Chemistry SCIENCE |
| SubjectTermsDisplay | Chemistry Science |
| Subtitle | design, integration and sustainability analysis |
| TableOfContents | Biorefineries and chemical processes : design, integration and sustainability analysis -- Contents -- Preface -- Acknowledgments -- About the Authors -- Companion Website -- Nomenclature -- Part I: Introduction -- 1. Introduction -- Part II: Tools -- 2. Economic Analysis -- 3. Heat Integration and Utility System Design -- 4. Life Cycle Assessment -- 5. Data Uncertainty and Multicriteria Analyses -- 6. Value Analysis -- 7. Combined Economic Value and Environmental Impact (EVEI) Analysis -- 8. Optimization -- Part III: Process Synthesis and Design -- 9. Generic Reactors: Thermochemical Processing of Biomass -- 10. Reaction Thermodynamics -- 11. Reaction and Separation Process Synthesis: Chemical Production from Biomass -- 12. Polymer Processes -- 13. Separation Processes: Carbon Capture -- Part IV: Biorefinery Systems -- 14. Bio-Oil Refining I: Fischer–Tropsch Liquid and Methanol Synthesis -- 15. Bio-Oil Refining II: Novel Membrane Reactors -- 16. Fuel Cells and Other Renewables -- 17. Algae Biorefineries -- 18. Heterogeneously Catalyzed Reaction Kinetics and Diffusion Modeling: Example of Biodiesel -- Index. 3.3 Analysis of Heat Exchanger Network Using Pinch Technology -- 3.3.1 Data Extraction -- 3.3.2 Construction of Temperature-Enthalpy Profiles -- 3.3.3 Application of the Graphical Approach for Energy Recovery -- 3.4 Utility System -- 3.4.1 Components in Utility System -- 3.5 Conceptual Design of Heat Recovery System for Cogeneration -- 3.5.1 Conventional Approach -- 3.5.2 Heuristic Based Approach -- 3.6 Summary -- References -- 4 Life Cycle Assessment -- 4.1 Life Cycle Thinking -- 4.2 Policy Context -- 4.3 Life Cycle Assessment (LCA) -- 4.4 LCA: Goal and Scope Definition -- 4.5 LCA: Inventory Analysis -- 4.6 LCA: Impact Assessment -- 4.6.1 Global Warming Potential -- 4.6.2 Land Use -- 4.6.3 Resource Use -- 4.6.4 Ozone Layer Depletion -- 4.6.5 Acidification Potential -- 4.6.6 Photochemical Oxidant Creation Potential -- 4.6.7 Aquatic Ecotoxicity -- 4.6.8 Eutrophication Potential -- 4.6.9 Biodiversity -- 4.7 LCA: Interpretation -- 4.7.1 Stand-Alone LCA -- 4.7.2 Accounting LCA -- 4.7.3 Change Oriented LCA -- 4.7.4 Allocation Method -- 4.8 LCIA Methods -- 4.9 Future R& -- D Needs -- References -- 5 Data Uncertainty and Multicriteria Analyses -- 5.1 Data Uncertainty Analysis -- 5.1.1 Dominance Analysis -- 5.1.2 Contribution Analysis -- 5.1.3 Scenario Analysis -- 5.1.4 Sensitivity Analysis -- 5.1.5 Monte Carlo Simulation -- 5.2 Multicriteria Analysis -- 5.2.1 Economic Value and Environmental Impact Analysis of Biorefinery Systems -- 5.2.2 Socioeconomic Analysis -- 5.3 Summary -- References -- 6 Value Analysis -- 6.1 Value on Processing (VOP) and Cost of Production (COP) of Process Network Streams -- 6.2 Value Analysis Heuristics -- 6.2.1 Discounted Cash Flow Analysis -- 6.3 Stream Economic Profile -- 6.4 Concept of Boundary and Evaluation of Economic Margin of a Process Network -- 6.5 Stream Profitability Analysis 14.5 Modeling, Integration and Analysis of Thermochemical Processes of Bio-Oil 12.4.1 Plug Flow Reactor (PFR) Design for Reaction in Gaseous Phase -- 12.4.2 Bioreactor Design for Biopolymer Production- An Example of Polyhydroxyalkanoates -- 12.4.3 Catalytic Reactor Design -- 12.4.4 Energy Transfer Models of Reactors -- 12.5 Synthesis of Unit Operations Combining Reaction and Separation Functionalities -- 12.5.1 Reactive Distillation Column -- 12.5.2 An Example of a Novel Reactor Arrangement -- 12.6 Integrated Biopolymer Production in Biorefineries -- 12.6.1 Polyesters -- 12.6.2 Polyurethanes -- 12.6.3 Polyamides -- 12.6.4 Polycarbonates -- 12.7 Summary -- References -- 13 Separation Processes: Carbon Capture -- 13.1 Absorption -- 13.2 Absorption Process Flowsheet Synthesis -- 13.3 The RectisolTM Technology -- 13.3.1 Design and Operating Regions of RectisolTM Process -- 13.3.2 Energy Consumption of a RectisolTM Process -- 13.4 The SelexolTM Technology -- 13.4.1 SelexolTM Process Parametric Analysis -- 13.5 Adsorption Process -- 13.5.1 Kinetic Modeling of SMR Reactions -- 13.5.2 Adsorption Modeling of Carbon Dioxide -- 13.5.3 Sorption Enhanced Reaction (SER) Process Dynamic Modeling Framework -- 13.6 Chemical Looping Combustion -- 13.7 Low Temperature Separation -- 13.8 Summary -- References -- Part IV Biorefinery Systems -- 14 Bio-Oil Refining I: Fischer-Tropsch Liquid and Methanol Synthesis -- 14.1 Introduction -- 14.2 Bio-Oil Upgrading -- 14.2.1 Physical Upgrading -- 14.2.2 Chemical Upgrading -- 14.2.3 Biological Upgrading -- 14.3 Distributed and Centralized Bio-Oil Processing Concept -- 14.3.1 The Concept -- 14.3.2 The Economics of Local Distribution of Bio-Oil -- 14.3.3 The Economics of Importing Bio-Oil from Other Countries -- 14.4 Integrated Thermochemical Processing of Bio-Oil into Fuels -- 14.4.1 Synthetic Fuel Production -- 14.4.2 Methanol Production Intro -- Biorefineries and Chemical Processes -- Contents -- Preface -- Part I: Introduction -- Part II: Tools -- Part III: Process Synthesis and Design -- Part IV: Biorefinery Systems -- Part V: Interacting Systems of Biorefineries (available on the companion website) -- Case Studies (available on the companion website) -- Acknowledgments -- About the Authors -- Companion Website -- Nomenclature -- Part I Introduction -- 1 Introduction -- 1.1 Fundamentals of the Biorefinery Concept -- 1.1.1 Biorefinery Principles -- 1.1.2 Biorefinery Types and Development -- 1.2 Biorefinery Features and Nomenclature -- 1.3 Biorefinery Feedstock: Biomass -- 1.3.1 Chemical Nature of Biorefinery Feedstocks -- 1.3.2 Feedstock Characterization -- 1.4 Processes and Platforms -- 1.5 Biorefinery Products -- 1.6 Optimization of Preprocessing and Fractionation for Bio Based Manufacturing -- 1.6.1 Background of Lignin -- 1.7 Electrochemistry Application in Biorefineries -- 1.8 Introduction to Energy and Water Systems -- 1.9 Evaluating Biorefinery Performances -- 1.9.1 Performance Indicators -- 1.9.2 Life Cycle Analysis -- 1.10 Chapters -- 1.11 Summary -- References -- Part II Tools -- 2 Economic Analysis -- 2.1 Introduction -- 2.2 General Economic Concepts and Terminology -- 2.2.1 Capital Cost and Battery Limits -- 2.2.2 Cost Index -- 2.2.3 Economies of Scale -- 2.2.4 Operating Cost -- 2.2.5 Cash Flows -- 2.2.6 Time Value of Money -- 2.2.7 Discounted Cash Flow Analysis and Net Present Value -- 2.2.8 Profitability Analysis -- 2.2.9 Learning Effect -- 2.3 Methodology -- 2.3.1 Capital Cost Estimation -- 2.3.2 Profitability Analysis -- 2.4 Cost Estimation and Correlation -- 2.4.1 Capital Cost -- 2.4.2 Operating Cost -- 2.5 Summary -- 2.6 Exercises -- References -- 3 Heat Integration and Utility System Design -- 3.1 Introduction -- 3.2 Process Integration 10.2.3 Adiabatic Flame Temperature -- 10.2.4 Theoretical Air-to-Fuel Ratio -- 10.2.5 Cold Gas Efficiency -- 10.2.6 Hot Gas Efficiency -- 10.2.7 Equivalence Ratio -- 10.2.8 Carbon Conversion -- 10.2.9 Heat of Reaction -- 10.3 Process Design: Synthesis and Modeling -- 10.3.1 Combustion Model -- 10.3.2 Gasification Model -- 10.3.3 Pyrolysis Model -- 10.4 Summary -- Exercises -- References -- 11 Reaction and Separation Process Synthesis: Chemical Production from Biomass -- 11.1 Chemicals from Biomass: An Overview -- 11.2 Bioreactor and Kinetics -- 11.2.1 An Example of Lactic Acid Production -- 11.2.2 An Example of Succinic Acid Production -- 11.2.3 Heat Transfer Strategies for Reactors -- 11.2.4 An Example of Ethylene Production -- 11.2.5 An Example of Catalytic Fast Pyrolysis -- 11.3 Controlled Acid Hydrolysis Reactions -- 11.4 Advanced Separation and Reactive Separation -- 11.4.1 Membrane Based Separations -- 11.4.2 Membrane Filtration -- 11.4.3 Electrodialysis -- 11.4.4 Ion Exchange -- 11.4.5 Integrated Processes -- 11.4.6 Reactive Extraction -- 11.4.7 Reactive Distillation -- 11.4.8 Crystallization -- 11.4.9 Precipitation -- 11.5 Guidelines for Integrated Biorefinery Design -- 11.5.1 An Example of Levulinic Acid Production: The Biofine Process -- 11.6 Summary -- References -- 12 Polymer Processes -- 12.1 Polymer Concepts -- 12.1.1 Polymer Classification -- 12.1.2 Polymer Properties -- 12.1.3 From Petrochemical Based Polymers to Biopolymers -- 12.2 Modified Natural Biopolymers -- 12.2.1 Starch Polymers -- 12.2.2 Cellulose Polymers -- 12.2.3 Natural Fiber and Lignin Composites -- 12.3 Modeling of Polymerization Reaction Kinetics -- 12.3.1 Chain-Growth or Addition Polymerization -- 12.3.2 Step-Growth Polymerization -- 12.3.3 Copolymerization -- 12.4 Reactor Design for Biomass Based Monomers and Biopolymers 6.5.1 Value Analysis to Determine Necessary and Sufficient Condition for Streams to be Profitable or Nonprofitable -- 6.6 Summary -- References -- 7 Combined Economic Value and Environmental Impact (EVEI) Analysis -- 7.1 Introduction -- 7.2 Equivalency Between Economic and Environmental Impact Concepts -- 7.3 Evaluation of Streams -- 7.4 Environmental Impact Profile -- 7.5 Product Economic Value and Environmental Impact (EVEI) Profile -- 7.6 Summary -- References -- 8 Optimization -- 8.1 Introduction -- 8.2 Linear Optimization -- 8.2.1 Step 1: Rewriting in Standard LP Format -- 8.2.2 Step 2: Initializing the Simplex Method -- 8.2.3 Step 3: Obtaining an Initial Basic Solution -- 8.2.4 Step 4: Determining Simplex Directions -- 8.2.5 Step 5: Determining the Maximum Step Size by the Minimum Ratio Rule -- 8.2.6 Step 6: Updating the Basic Variables -- 8.3 Nonlinear Optimization -- 8.3.1 Gradient Based Methods -- 8.3.2 Generalized Reduced Gradient (GRG) Algorithm -- 8.4 Mixed Integer Linear or Nonlinear Optimization -- 8.4.1 Branch and Bound Method -- 8.5 Stochastic Method -- 8.5.1 Genetic Algorithm (GA) -- 8.5.2 Non-dominated Sorting Genetic Algorithm (NSGA) Optimization -- 8.5.3 GA in MATLAB -- 8.6 Summary -- References -- Part III Process Synthesis and Design -- 9 Generic Reactors: Thermochemical Processing of Biomass -- 9.1 Introduction -- 9.2 General Features of Thermochemical Conversion Processes -- 9.3 Combustion -- 9.4 Gasification -- 9.4.1 The Process -- 9.4.2 Types of Gasifier -- 9.4.3 Design Considerations -- 9.5 Pyrolysis -- 9.5.1 What is Bio-Oil? -- 9.5.2 How Is Bio-Oil Obtained from Biomass? -- 9.5.3 How Fast Pyrolysis Works -- 9.6 Summary -- Exercises -- References -- 10 Reaction Thermodynamics -- 10.1 Introduction -- 10.2 Fundamentals of Design Calculation -- 10.2.1 Heat of Combustion -- 10.2.2 Higher and Lower Heating Values |
| Title | Biorefineries and chemical processes |
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